Optimising variable sample size X chart through median run length with estimated process parameters

The classic charting procedures for designing the estimated process parameters-based variable sample size (VSS) chart rely on the average run length (ARL) criterion. Nevertheless, variations in the number of Phase-I samples and sample size, as well as the magnitude of the process mean shift affect t...

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Main Authors: Wei, Lin Teoh, Kai, Le Goh, Zhi, Lin Chong, Xinying, Chew, Ming, Ha Lee, Khai, Wah Khaw
Format: Article
Language:English
Published: Penerbit Universiti Kebangsaan Malaysia 2025
Online Access:http://journalarticle.ukm.my/25641/
http://journalarticle.ukm.my/25641/1/SE%2018.pdf
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author Wei, Lin Teoh
Kai, Le Goh
Zhi, Lin Chong
Xinying, Chew
Ming, Ha Lee
Khai, Wah Khaw
author_facet Wei, Lin Teoh
Kai, Le Goh
Zhi, Lin Chong
Xinying, Chew
Ming, Ha Lee
Khai, Wah Khaw
author_sort Wei, Lin Teoh
building UKM Institutional Repository
collection Online Access
description The classic charting procedures for designing the estimated process parameters-based variable sample size (VSS) chart rely on the average run length (ARL) criterion. Nevertheless, variations in the number of Phase-I samples and sample size, as well as the magnitude of the process mean shift affect the skewness of the run-length distribution for a control chart. Hence, we claim that the ARL can be a misleading metric when adopted in the estimated process parameters-based control charts. Instead, examining percentiles of the run-length distribution, which focus on the run-length behaviour, are more realistic and intuitive. From this point of view, this paper aims to develop two new optimal VSS charts using estimated process parameters, by minimising the (i) median run length (MRL) and (ii) expected MRL criteria, for known and unknown shift-size cases, respectively. Besides, the 5th and 95th percentiles are computed to closely examine the variability of the run length. In this paper, two VSS schemes that involve estimated process parameters are investigated extensively, i.e., the first sample size can be either small or large. Various practically manageable Phase-I sample sizes and magnitudes of process mean shift are implemented in the optimal design of the proposed charts. The results ascertain that the proposed optimal VSS charts based on estimated process parameters not only provide a comprehensible interpretation for quality practitioners, but also give a low false-alarm rate. The proposed optimal charts are illustrated using real data from a wafer substrate manufacturing company.
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spelling oai:generic.eprints.org:256412025-07-21T06:25:06Z http://journalarticle.ukm.my/25641/ Optimising variable sample size X chart through median run length with estimated process parameters Wei, Lin Teoh Kai, Le Goh Zhi, Lin Chong Xinying, Chew Ming, Ha Lee Khai, Wah Khaw The classic charting procedures for designing the estimated process parameters-based variable sample size (VSS) chart rely on the average run length (ARL) criterion. Nevertheless, variations in the number of Phase-I samples and sample size, as well as the magnitude of the process mean shift affect the skewness of the run-length distribution for a control chart. Hence, we claim that the ARL can be a misleading metric when adopted in the estimated process parameters-based control charts. Instead, examining percentiles of the run-length distribution, which focus on the run-length behaviour, are more realistic and intuitive. From this point of view, this paper aims to develop two new optimal VSS charts using estimated process parameters, by minimising the (i) median run length (MRL) and (ii) expected MRL criteria, for known and unknown shift-size cases, respectively. Besides, the 5th and 95th percentiles are computed to closely examine the variability of the run length. In this paper, two VSS schemes that involve estimated process parameters are investigated extensively, i.e., the first sample size can be either small or large. Various practically manageable Phase-I sample sizes and magnitudes of process mean shift are implemented in the optimal design of the proposed charts. The results ascertain that the proposed optimal VSS charts based on estimated process parameters not only provide a comprehensible interpretation for quality practitioners, but also give a low false-alarm rate. The proposed optimal charts are illustrated using real data from a wafer substrate manufacturing company. Penerbit Universiti Kebangsaan Malaysia 2025 Article PeerReviewed application/pdf en http://journalarticle.ukm.my/25641/1/SE%2018.pdf Wei, Lin Teoh and Kai, Le Goh and Zhi, Lin Chong and Xinying, Chew and Ming, Ha Lee and Khai, Wah Khaw (2025) Optimising variable sample size X chart through median run length with estimated process parameters. Sains Malaysiana, 54 (4). pp. 1187-1207. ISSN 0126-6039 https://www.ukm.my/jsm/english_journals/vol54num4_2025/contentsVol54num4_2025.html
spellingShingle Wei, Lin Teoh
Kai, Le Goh
Zhi, Lin Chong
Xinying, Chew
Ming, Ha Lee
Khai, Wah Khaw
Optimising variable sample size X chart through median run length with estimated process parameters
title Optimising variable sample size X chart through median run length with estimated process parameters
title_full Optimising variable sample size X chart through median run length with estimated process parameters
title_fullStr Optimising variable sample size X chart through median run length with estimated process parameters
title_full_unstemmed Optimising variable sample size X chart through median run length with estimated process parameters
title_short Optimising variable sample size X chart through median run length with estimated process parameters
title_sort optimising variable sample size x chart through median run length with estimated process parameters
url http://journalarticle.ukm.my/25641/
http://journalarticle.ukm.my/25641/
http://journalarticle.ukm.my/25641/1/SE%2018.pdf