Modification on drying chamber wall of spray dryer towards better yield

Spray drying is a widely used industrial process that converts liquid or slurry feed materials into dry powder or granules and it commonly shrouded with the stickiness problem. This study was carried out by response surface methodology (RSM) to minimize fouling during the spray drying process by opt...

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Main Authors: Nik Farhan Nazmi Nik Abd Rahman, Haslaniza Hashim, Saiful Irwan Zubairi, Mohamad Yusof Maskat
Format: Article
Language:English
Published: Penerbit Universiti Kebangsaan Malaysia 2024
Online Access:http://journalarticle.ukm.my/23604/
http://journalarticle.ukm.my/23604/1/SMS%2011.pdf
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author Nik Farhan Nazmi Nik Abd Rahman,
Haslaniza Hashim,
Saiful Irwan Zubairi,
Mohamad Yusof Maskat,
author_facet Nik Farhan Nazmi Nik Abd Rahman,
Haslaniza Hashim,
Saiful Irwan Zubairi,
Mohamad Yusof Maskat,
author_sort Nik Farhan Nazmi Nik Abd Rahman,
building UKM Institutional Repository
collection Online Access
description Spray drying is a widely used industrial process that converts liquid or slurry feed materials into dry powder or granules and it commonly shrouded with the stickiness problem. This study was carried out by response surface methodology (RSM) to minimize fouling during the spray drying process by optimizing the condition of the drying chamber wall of the spray dryer. The concentration (%) and exposure time (min) of polytetrafluoroethylene (PTFE) were examined as independent variables in order to modify the dryer wall. Responses including flux adhesion weight, product recovery, hygroscopicity, and moisture content of the powder were evaluated. Statistical analysis showed that experimental data were best fitted into a quadratic polynomial model with regression coefficient values greater than 0.75 for all responses. The optimum conditions in reducing fouling were discovered at PTFE concentration of 17.27% and PTFE exposure time of 6 min. These conditions would result in low flux adhesion weight (35.28 mg), high product recovery (39.38%), low hygroscopicity (6.08%) and low moisture content (7.97%). The observed outcomes aligned with the predicted values, affirming the suitability of the model in improving the flowability of the spray drying process.
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spelling oai:generic.eprints.org:236042024-05-21T05:22:11Z http://journalarticle.ukm.my/23604/ Modification on drying chamber wall of spray dryer towards better yield Nik Farhan Nazmi Nik Abd Rahman, Haslaniza Hashim, Saiful Irwan Zubairi, Mohamad Yusof Maskat, Spray drying is a widely used industrial process that converts liquid or slurry feed materials into dry powder or granules and it commonly shrouded with the stickiness problem. This study was carried out by response surface methodology (RSM) to minimize fouling during the spray drying process by optimizing the condition of the drying chamber wall of the spray dryer. The concentration (%) and exposure time (min) of polytetrafluoroethylene (PTFE) were examined as independent variables in order to modify the dryer wall. Responses including flux adhesion weight, product recovery, hygroscopicity, and moisture content of the powder were evaluated. Statistical analysis showed that experimental data were best fitted into a quadratic polynomial model with regression coefficient values greater than 0.75 for all responses. The optimum conditions in reducing fouling were discovered at PTFE concentration of 17.27% and PTFE exposure time of 6 min. These conditions would result in low flux adhesion weight (35.28 mg), high product recovery (39.38%), low hygroscopicity (6.08%) and low moisture content (7.97%). The observed outcomes aligned with the predicted values, affirming the suitability of the model in improving the flowability of the spray drying process. Penerbit Universiti Kebangsaan Malaysia 2024 Article PeerReviewed application/pdf en http://journalarticle.ukm.my/23604/1/SMS%2011.pdf Nik Farhan Nazmi Nik Abd Rahman, and Haslaniza Hashim, and Saiful Irwan Zubairi, and Mohamad Yusof Maskat, (2024) Modification on drying chamber wall of spray dryer towards better yield. Sains Malaysiana, 53 (1). pp. 135-148. ISSN 0126-6039 https://www.ukm.my/jsm/english_journals/vol53num1_2024/contentsVol53num1_2024.html
spellingShingle Nik Farhan Nazmi Nik Abd Rahman,
Haslaniza Hashim,
Saiful Irwan Zubairi,
Mohamad Yusof Maskat,
Modification on drying chamber wall of spray dryer towards better yield
title Modification on drying chamber wall of spray dryer towards better yield
title_full Modification on drying chamber wall of spray dryer towards better yield
title_fullStr Modification on drying chamber wall of spray dryer towards better yield
title_full_unstemmed Modification on drying chamber wall of spray dryer towards better yield
title_short Modification on drying chamber wall of spray dryer towards better yield
title_sort modification on drying chamber wall of spray dryer towards better yield
url http://journalarticle.ukm.my/23604/
http://journalarticle.ukm.my/23604/
http://journalarticle.ukm.my/23604/1/SMS%2011.pdf