Magnetic framework composites for CO2 capture

Climate change is possibly the greatest challenge currently facing mankind. Immediate action is required to prevent the most devastating effects, particularly on developing nations. This change is being driven by record levels of atmospheric CO2, largely emitted during electricity and heat productio...

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Main Author: Woodliffe, John Luke
Format: Thesis (University of Nottingham only)
Language:English
Published: 2024
Subjects:
Online Access:https://eprints.nottingham.ac.uk/76979/
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author Woodliffe, John Luke
author_facet Woodliffe, John Luke
author_sort Woodliffe, John Luke
building Nottingham Research Data Repository
collection Online Access
description Climate change is possibly the greatest challenge currently facing mankind. Immediate action is required to prevent the most devastating effects, particularly on developing nations. This change is being driven by record levels of atmospheric CO2, largely emitted during electricity and heat production. A promising solution is post-combustion carbon capture, which can be retrofitted into existing power stations and allows for the capturing of CO2 at source, removing it from flue gas mixtures. Metal-organic frameworks (MOFs) are highly porous materials consisting of metal ions or clusters linked by organic molecules. MOFs have demonstrated excellent potential for CO2 capture applications due to their high sorption capacities and selectivities for CO2 over other gases. However, MOFs are naturally thermal insulators, making thermal regeneration (emptying the MOF after each adsorption cycle for reuse) challenging, especially on the larger scales required in industrial settings. This limitation can be overcome by forming composites of magnetic materials with the MOFs (magnetic framework composites, MFCs) enabling rapid and energy efficient thermal regeneration by magnetic induction heating. This thesis describes an investigation into the synthesis of a variety of MFCs (with microsphere and nanoparticle magnetic components, and MOFs HKUST-1, SIFSIX-3-Cu and UTSA-16(Zn)) for CO2 capture by different methods, presented via a collection of manuscripts and associated commentaries. Comprehensive characterisation of materials produced (elucidating structure-property relationships) and analysis for CO2 capture and release performance are contained within the manuscripts. Chapter 1 (page: 1) first introduces the research area, covering MOFs, MFCs and carbon capture. The associated paper in Appendix 1 (page: 60) reviews the activation and regeneration of MOFs, enabling their high porosities and surface areas to be exploited for sorption applications. Principles of the circular economy and sustainability are considered regarding this process (such as resource and energy efficiency), with a discussion on how these perspectives can inform future developments for MOFs. Chapter 2 (page: 14) and Appendix 2 (page: 109) describe the production of hierarchically porous MFCs through the layer-by-layer growth of MOFs, specifically HKUST-1 and SIFSIX-3-Cu, on the surface of porous magnetic microspheres (PMMs). A novel flame-spheroidisation route was developed to produce the highly macro-porous PMMs (intraparticle porosity: 95%), which were surface functionalised with molecular and polymeric coatings to facilitate composite formation. Macro-micro hierarchically porous MFCs were then synthesised through a controlled layer-by-layer heterogenous MOF growth strategy (10-11 wt.% MOF loading). This resulted in the first examples of a new material class of MFCs, which contain single-material porous magnetic scaffolds. Chapter 3 (page: 23) and Appendix 3 (page: 170) explore a microwave-assisted direct growth method for producing MFCs containing citrate-coated Fe3O4 nanoparticles embedded in MOF UTSA-16(Zn). A continuous flow hydrothermal synthesis was first developed to produce magnetic nanoparticles in a single-step, with a comparably very high saturation magnetisation of 78 emu/g due to high purity and crystallinity. These nanoparticles were then incorporated into the MOF via a rapid microwave-assisted direct growth strategy (optimised for the pristine MOF), forming MFCs (3-19 wt.% Fe3O4 in UTSA-16(Zn)) with both high CO2 adsorption capacities (2.8 3.3 mmol/g) and rapid heating ability in an applied magnetic field (reaching 60 °C in 8 seconds), facilitating energy-efficient CO2 release. Work in Chapter 4 (page: 30) and Appendix 4 (page: 209) builds on the MFCs from the previous chapter (Fe3O4 with UTSA-16(Zn)), developing a solvothermal continuous flow synthesis to produce the MFCs in a sustainable and scalable manner. The reaction is first optimised for the pristine MOF UTSA-16(Zn), resulting in the first reported continuous flow synthesis for the MOF with a 77-fold increase to the production rate (173 g/h) compared to batch methods. The magnetic nanoparticles were then incorporated into the flow synthesis, producing MFCs with high CO2 adsorption capacities (3.1-3.5 mmol/g) in flow (3-11 wt.% Fe3O4 in UTSA-16(Zn)). We report here the highest production rate reported of any MFC to date (152 g/h), a 12-fold increase on the previous record. Appendix 5 (page: 258) briefly describes alternative applications of the induction heating analysis methods developed for the MFCs, which resulted in two second-author papers. Experiments conducted herein demonstrated the suitability of different magnetic particles for magnetic hyperthermia treatment, targeting a controlled temperature ramp and isothermal hold at 40-45 °C. Finally, Chapter 5 (page: 39) summarises the overall conclusions of the thesis and recommends directions for future work such as scale-up, pelletisation and magnetic-induction rig testing.
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spelling nottingham-769792025-09-30T04:30:08Z https://eprints.nottingham.ac.uk/76979/ Magnetic framework composites for CO2 capture Woodliffe, John Luke Climate change is possibly the greatest challenge currently facing mankind. Immediate action is required to prevent the most devastating effects, particularly on developing nations. This change is being driven by record levels of atmospheric CO2, largely emitted during electricity and heat production. A promising solution is post-combustion carbon capture, which can be retrofitted into existing power stations and allows for the capturing of CO2 at source, removing it from flue gas mixtures. Metal-organic frameworks (MOFs) are highly porous materials consisting of metal ions or clusters linked by organic molecules. MOFs have demonstrated excellent potential for CO2 capture applications due to their high sorption capacities and selectivities for CO2 over other gases. However, MOFs are naturally thermal insulators, making thermal regeneration (emptying the MOF after each adsorption cycle for reuse) challenging, especially on the larger scales required in industrial settings. This limitation can be overcome by forming composites of magnetic materials with the MOFs (magnetic framework composites, MFCs) enabling rapid and energy efficient thermal regeneration by magnetic induction heating. This thesis describes an investigation into the synthesis of a variety of MFCs (with microsphere and nanoparticle magnetic components, and MOFs HKUST-1, SIFSIX-3-Cu and UTSA-16(Zn)) for CO2 capture by different methods, presented via a collection of manuscripts and associated commentaries. Comprehensive characterisation of materials produced (elucidating structure-property relationships) and analysis for CO2 capture and release performance are contained within the manuscripts. Chapter 1 (page: 1) first introduces the research area, covering MOFs, MFCs and carbon capture. The associated paper in Appendix 1 (page: 60) reviews the activation and regeneration of MOFs, enabling their high porosities and surface areas to be exploited for sorption applications. Principles of the circular economy and sustainability are considered regarding this process (such as resource and energy efficiency), with a discussion on how these perspectives can inform future developments for MOFs. Chapter 2 (page: 14) and Appendix 2 (page: 109) describe the production of hierarchically porous MFCs through the layer-by-layer growth of MOFs, specifically HKUST-1 and SIFSIX-3-Cu, on the surface of porous magnetic microspheres (PMMs). A novel flame-spheroidisation route was developed to produce the highly macro-porous PMMs (intraparticle porosity: 95%), which were surface functionalised with molecular and polymeric coatings to facilitate composite formation. Macro-micro hierarchically porous MFCs were then synthesised through a controlled layer-by-layer heterogenous MOF growth strategy (10-11 wt.% MOF loading). This resulted in the first examples of a new material class of MFCs, which contain single-material porous magnetic scaffolds. Chapter 3 (page: 23) and Appendix 3 (page: 170) explore a microwave-assisted direct growth method for producing MFCs containing citrate-coated Fe3O4 nanoparticles embedded in MOF UTSA-16(Zn). A continuous flow hydrothermal synthesis was first developed to produce magnetic nanoparticles in a single-step, with a comparably very high saturation magnetisation of 78 emu/g due to high purity and crystallinity. These nanoparticles were then incorporated into the MOF via a rapid microwave-assisted direct growth strategy (optimised for the pristine MOF), forming MFCs (3-19 wt.% Fe3O4 in UTSA-16(Zn)) with both high CO2 adsorption capacities (2.8 3.3 mmol/g) and rapid heating ability in an applied magnetic field (reaching 60 °C in 8 seconds), facilitating energy-efficient CO2 release. Work in Chapter 4 (page: 30) and Appendix 4 (page: 209) builds on the MFCs from the previous chapter (Fe3O4 with UTSA-16(Zn)), developing a solvothermal continuous flow synthesis to produce the MFCs in a sustainable and scalable manner. The reaction is first optimised for the pristine MOF UTSA-16(Zn), resulting in the first reported continuous flow synthesis for the MOF with a 77-fold increase to the production rate (173 g/h) compared to batch methods. The magnetic nanoparticles were then incorporated into the flow synthesis, producing MFCs with high CO2 adsorption capacities (3.1-3.5 mmol/g) in flow (3-11 wt.% Fe3O4 in UTSA-16(Zn)). We report here the highest production rate reported of any MFC to date (152 g/h), a 12-fold increase on the previous record. Appendix 5 (page: 258) briefly describes alternative applications of the induction heating analysis methods developed for the MFCs, which resulted in two second-author papers. Experiments conducted herein demonstrated the suitability of different magnetic particles for magnetic hyperthermia treatment, targeting a controlled temperature ramp and isothermal hold at 40-45 °C. Finally, Chapter 5 (page: 39) summarises the overall conclusions of the thesis and recommends directions for future work such as scale-up, pelletisation and magnetic-induction rig testing. 2024-07-18 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en cc_by https://eprints.nottingham.ac.uk/76979/1/Woodliffe%2C%20John%2C%2020174963%2C%20corrections.pdf Woodliffe, John Luke (2024) Magnetic framework composites for CO2 capture. PhD thesis, University of Nottingham. metal-organic framework magnetite magnetic nanoparticles citrate coating induction heating MISA carbon capture hydrothermal continuous-flow adsorption surface functionalisation porous microsphere magnetic framework composite
spellingShingle metal-organic framework
magnetite
magnetic nanoparticles
citrate coating
induction heating
MISA
carbon capture
hydrothermal
continuous-flow
adsorption
surface functionalisation
porous microsphere
magnetic framework composite
Woodliffe, John Luke
Magnetic framework composites for CO2 capture
title Magnetic framework composites for CO2 capture
title_full Magnetic framework composites for CO2 capture
title_fullStr Magnetic framework composites for CO2 capture
title_full_unstemmed Magnetic framework composites for CO2 capture
title_short Magnetic framework composites for CO2 capture
title_sort magnetic framework composites for co2 capture
topic metal-organic framework
magnetite
magnetic nanoparticles
citrate coating
induction heating
MISA
carbon capture
hydrothermal
continuous-flow
adsorption
surface functionalisation
porous microsphere
magnetic framework composite
url https://eprints.nottingham.ac.uk/76979/