Real time monitoring of capacitor degradation in industrial variable speed drives

This thesis investigates a condition monitoring strategy suitable for use with monitoring the impedance of electrolytic capacitors in the DC-link of a motor drive, in contribution to the development of advanced intelligent variable speed drives. Condition monitoring via signal injection is invest...

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Main Author: Raqib, Abdurrahman
Format: Thesis (University of Nottingham only)
Language:English
Published: 2022
Subjects:
Online Access:https://eprints.nottingham.ac.uk/69277/
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author Raqib, Abdurrahman
author_facet Raqib, Abdurrahman
author_sort Raqib, Abdurrahman
building Nottingham Research Data Repository
collection Online Access
description This thesis investigates a condition monitoring strategy suitable for use with monitoring the impedance of electrolytic capacitors in the DC-link of a motor drive, in contribution to the development of advanced intelligent variable speed drives. Condition monitoring via signal injection is investigated, where signals of known frequencies are injected into the DC-link and electrical quantities are measured and used to estimate the impedance of the electrolytic capacitors at the specific frequency. Injection is achieved using two different methods: injection of a signal via a controlled AC power supply unit, and also injection of a signal via applying a controlled perturbation to motor speed. The limitations of each injection method are described, with simulation studies and experimental validation being used to verify the use of each method in estimating impedance accurately. In partnership with the project sponsor, a commercial drive was used for practical testing of developed methods: the Siemens G120C. The practical limitations of applying an estimation scheme to a commercial drive were demonstrated, and both simulation studies and experimental validation were used to verify the accuracy of estimates found via use of signal injection into the commercial drive. To verify that an impedance estimation method may be used with aged capacitors, an accelerated ageing process was devised for producing batches of aged capacitors, where electrolytic capacitors used in the DC-link had their impedances measured using laboratory impedance measurement units and then had their impedances estimated using in-situ measurements of voltage and currents. Taking a measurement of impedance as well as estimating impedance allowed for estimation accuracy to be compared as test conditions varied.
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language English
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spelling nottingham-692772025-02-28T15:15:34Z https://eprints.nottingham.ac.uk/69277/ Real time monitoring of capacitor degradation in industrial variable speed drives Raqib, Abdurrahman This thesis investigates a condition monitoring strategy suitable for use with monitoring the impedance of electrolytic capacitors in the DC-link of a motor drive, in contribution to the development of advanced intelligent variable speed drives. Condition monitoring via signal injection is investigated, where signals of known frequencies are injected into the DC-link and electrical quantities are measured and used to estimate the impedance of the electrolytic capacitors at the specific frequency. Injection is achieved using two different methods: injection of a signal via a controlled AC power supply unit, and also injection of a signal via applying a controlled perturbation to motor speed. The limitations of each injection method are described, with simulation studies and experimental validation being used to verify the use of each method in estimating impedance accurately. In partnership with the project sponsor, a commercial drive was used for practical testing of developed methods: the Siemens G120C. The practical limitations of applying an estimation scheme to a commercial drive were demonstrated, and both simulation studies and experimental validation were used to verify the accuracy of estimates found via use of signal injection into the commercial drive. To verify that an impedance estimation method may be used with aged capacitors, an accelerated ageing process was devised for producing batches of aged capacitors, where electrolytic capacitors used in the DC-link had their impedances measured using laboratory impedance measurement units and then had their impedances estimated using in-situ measurements of voltage and currents. Taking a measurement of impedance as well as estimating impedance allowed for estimation accuracy to be compared as test conditions varied. 2022-07-31 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en cc_by https://eprints.nottingham.ac.uk/69277/1/RAQIB_ABDURRHAMAN_PHD_THESIS_2022-05-31.pdf Raqib, Abdurrahman (2022) Real time monitoring of capacitor degradation in industrial variable speed drives. PhD thesis, University of Nottingham. Machinery Monitoring; Electrolytic capacitors; Impedance (Electricity); Variable speed drives
spellingShingle Machinery
Monitoring; Electrolytic capacitors; Impedance (Electricity); Variable speed drives
Raqib, Abdurrahman
Real time monitoring of capacitor degradation in industrial variable speed drives
title Real time monitoring of capacitor degradation in industrial variable speed drives
title_full Real time monitoring of capacitor degradation in industrial variable speed drives
title_fullStr Real time monitoring of capacitor degradation in industrial variable speed drives
title_full_unstemmed Real time monitoring of capacitor degradation in industrial variable speed drives
title_short Real time monitoring of capacitor degradation in industrial variable speed drives
title_sort real time monitoring of capacitor degradation in industrial variable speed drives
topic Machinery
Monitoring; Electrolytic capacitors; Impedance (Electricity); Variable speed drives
url https://eprints.nottingham.ac.uk/69277/