A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes

Kiss-bonds (kissing bonds) are a defect type that feature a localised loss of structural continuity within the material, yet the material remains in intimate contact across the defect. Typically, shear and normal tensile stresses cannot be conducted across such defects (although, pure compressive st...

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Main Authors: Telford, R., O'Carroll, A., Pierce, R.S., Young, T.M.
Format: Article
Language:English
Published: 2019
Subjects:
Online Access:https://eprints.nottingham.ac.uk/57095/
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author Telford, R.
O'Carroll, A.
Pierce, R.S.
Young, T.M.
author_facet Telford, R.
O'Carroll, A.
Pierce, R.S.
Young, T.M.
author_sort Telford, R.
building Nottingham Research Data Repository
collection Online Access
description Kiss-bonds (kissing bonds) are a defect type that feature a localised loss of structural continuity within the material, yet the material remains in intimate contact across the defect. Typically, shear and normal tensile stresses cannot be conducted across such defects (although, pure compressive stresses are possible). Kiss-bond defects are difficult to detect reliably – both within the bulk of the material (interlaminar) and within bond-lines of adhesively bonded joints or repairs – using conventional Non-Destructive Inspection (NDI) techniques. Compounding this issue is the lack of a reliable technique to create representative kiss-bond defects in a controlled fashion for the purpose of NDI equipment calibration or development, or scientific investigation. A novel method for manufacturing composite material test panels with kiss-bond defects (for research or NDI calibration, for example) in a controlled and repeatable fashion has been developed. Small areas of two adjacent pre-preg plies were pre-cured before being incorporated within a laminate. During consolidation, no bonding occurs between the pre-cured areas, thus creating a kiss-bond defect of known geometry. Test panels with 6 × 6 mm and 10 × 10 mm kiss-bond defects were manufactured. The robustness of the technique was verified using ultrasonic and laser shearography NDI methods; 7 of the 10 manufactured defects were classified as kiss-bonds, with the remaining 3 identified as dis-bonds.
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spelling nottingham-570952021-05-26T04:30:14Z https://eprints.nottingham.ac.uk/57095/ A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes Telford, R. O'Carroll, A. Pierce, R.S. Young, T.M. Kiss-bonds (kissing bonds) are a defect type that feature a localised loss of structural continuity within the material, yet the material remains in intimate contact across the defect. Typically, shear and normal tensile stresses cannot be conducted across such defects (although, pure compressive stresses are possible). Kiss-bond defects are difficult to detect reliably – both within the bulk of the material (interlaminar) and within bond-lines of adhesively bonded joints or repairs – using conventional Non-Destructive Inspection (NDI) techniques. Compounding this issue is the lack of a reliable technique to create representative kiss-bond defects in a controlled fashion for the purpose of NDI equipment calibration or development, or scientific investigation. A novel method for manufacturing composite material test panels with kiss-bond defects (for research or NDI calibration, for example) in a controlled and repeatable fashion has been developed. Small areas of two adjacent pre-preg plies were pre-cured before being incorporated within a laminate. During consolidation, no bonding occurs between the pre-cured areas, thus creating a kiss-bond defect of known geometry. Test panels with 6 × 6 mm and 10 × 10 mm kiss-bond defects were manufactured. The robustness of the technique was verified using ultrasonic and laser shearography NDI methods; 7 of the 10 manufactured defects were classified as kiss-bonds, with the remaining 3 identified as dis-bonds. 2019-09-15 Article PeerReviewed application/pdf en cc_by_nc_nd https://eprints.nottingham.ac.uk/57095/1/AAM_JCOMB_2019_740_RPierce.pdf Telford, R., O'Carroll, A., Pierce, R.S. and Young, T.M. (2019) A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes. Composites Part B: Engineering, 173 . p. 106926. ISSN 1359-8368 Kiss-bondsWeak; bondsNon-destructive; inspection (NDI) http://dx.doi.org/10.1016/j.compositesb.2019.106926 doi:10.1016/j.compositesb.2019.106926 doi:10.1016/j.compositesb.2019.106926
spellingShingle Kiss-bondsWeak; bondsNon-destructive; inspection (NDI)
Telford, R.
O'Carroll, A.
Pierce, R.S.
Young, T.M.
A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes
title A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes
title_full A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes
title_fullStr A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes
title_full_unstemmed A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes
title_short A novel method to produce kiss-bonds in composites components for NDI and characterisation purposes
title_sort novel method to produce kiss-bonds in composites components for ndi and characterisation purposes
topic Kiss-bondsWeak; bondsNon-destructive; inspection (NDI)
url https://eprints.nottingham.ac.uk/57095/
https://eprints.nottingham.ac.uk/57095/
https://eprints.nottingham.ac.uk/57095/