In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection

We investigate the feasibility of using fringe projection to monitor the powder bed of a polyamide 12 polymer laser sintering machine. In particular, we demonstrate the ability of fringe projection to identify a number of defects arising during the printing process by recording the three-dimensional...

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Main Authors: Southon, Nicholas, Stavroulakis, Petros, Goodridge, Ruth, Leach, Richard
Format: Article
Published: Elsevier 2018
Subjects:
Online Access:https://eprints.nottingham.ac.uk/53143/
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author Southon, Nicholas
Stavroulakis, Petros
Goodridge, Ruth
Leach, Richard
author_facet Southon, Nicholas
Stavroulakis, Petros
Goodridge, Ruth
Leach, Richard
author_sort Southon, Nicholas
building Nottingham Research Data Repository
collection Online Access
description We investigate the feasibility of using fringe projection to monitor the powder bed of a polyamide 12 polymer laser sintering machine. In particular, we demonstrate the ability of fringe projection to identify a number of defects arising during the printing process by recording the three-dimensional structure of the sintered powder bed after the completion of each layer. The defects identified ranged in size from hundreds of micrometres to hundreds of millimetres. The three-dimensional analysis of the powder bed data has shown the ability to quantify effects, such as curling, powder spreader blade interactions and the consolidation of a sintered layer. It has, therefore, been shown that the use of fringe projection in polymer laser sintering machines can provide deeper understanding and monitoring of the dynamic behaviour during the process. Fringe projection has shown potential to become part of a feedback and control system that interrupts the build and corrects for in-process defects where possible.
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spelling nottingham-531432020-05-04T19:47:25Z https://eprints.nottingham.ac.uk/53143/ In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection Southon, Nicholas Stavroulakis, Petros Goodridge, Ruth Leach, Richard We investigate the feasibility of using fringe projection to monitor the powder bed of a polyamide 12 polymer laser sintering machine. In particular, we demonstrate the ability of fringe projection to identify a number of defects arising during the printing process by recording the three-dimensional structure of the sintered powder bed after the completion of each layer. The defects identified ranged in size from hundreds of micrometres to hundreds of millimetres. The three-dimensional analysis of the powder bed data has shown the ability to quantify effects, such as curling, powder spreader blade interactions and the consolidation of a sintered layer. It has, therefore, been shown that the use of fringe projection in polymer laser sintering machines can provide deeper understanding and monitoring of the dynamic behaviour during the process. Fringe projection has shown potential to become part of a feedback and control system that interrupts the build and corrects for in-process defects where possible. Elsevier 2018-07-24 Article PeerReviewed Southon, Nicholas, Stavroulakis, Petros, Goodridge, Ruth and Leach, Richard (2018) In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection. Materials & Design . ISSN 0264-1275 (In Press) Polymer; Laser sintering; Fringe projection; Defect; In-process monitoring; Process signatures
spellingShingle Polymer; Laser sintering; Fringe projection; Defect; In-process monitoring; Process signatures
Southon, Nicholas
Stavroulakis, Petros
Goodridge, Ruth
Leach, Richard
In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
title In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
title_full In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
title_fullStr In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
title_full_unstemmed In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
title_short In-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
title_sort in-process measurement and monitoring of a polymer laser sintering powder bed with fringe projection
topic Polymer; Laser sintering; Fringe projection; Defect; In-process monitoring; Process signatures
url https://eprints.nottingham.ac.uk/53143/