Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings

This study has presented an efficient coating method, namely suspension high velocity oxy-fuel (SHVOF) thermal spraying, to produce large super-hydrophobic ceramic surfaces with a unique micro- and nano-scale hierarchical structures to mimic natural super-hydrophobic surfaces. CeO2 was selected as c...

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Main Authors: Bai, Mingwen, Kazi, H., Zhang, X., Liu, J., Hussain, Tanvir
Format: Article
Published: Nature Publishing Group 2018
Subjects:
Online Access:https://eprints.nottingham.ac.uk/51325/
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author Bai, Mingwen
Kazi, H.
Zhang, X.
Liu, J.
Hussain, Tanvir
author_facet Bai, Mingwen
Kazi, H.
Zhang, X.
Liu, J.
Hussain, Tanvir
author_sort Bai, Mingwen
building Nottingham Research Data Repository
collection Online Access
description This study has presented an efficient coating method, namely suspension high velocity oxy-fuel (SHVOF) thermal spraying, to produce large super-hydrophobic ceramic surfaces with a unique micro- and nano-scale hierarchical structures to mimic natural super-hydrophobic surfaces. CeO2 was selected as coatings material, one of a group of rare-earth oxide (REO) ceramics that have recently been found to exhibit intrinsic hydrophobicity, even after exposure to high temperatures and abrasive wear. Robust hydrophobic REO ceramic surfaces were obtained from the deposition of thin CeO2 coatings (3–5 μm) using an aqueous suspension with a solid concentration of 30 wt.% sub-micron CeO2 particles (50–200 nm) on a selection of metallic substrates. It was found that the coatings’ hydrophobicity, microstructure, surface morphology, and deposition efficiency were all determined by the metallic substrates underneath. More importantly, it was demonstrated that the near super-hydrophobicity of SHVOF sprayed CeO2 coatings was achieved not only by the intrinsic hydrophobicity of REO but also their unique hierarchically structure. In addition, the coatings’ surface hydrophobicity was sensitive to the O/Ce ratio, which could explain the ‘delayed’ hydrophobicity of REO coatings.
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spelling nottingham-513252020-05-04T19:35:28Z https://eprints.nottingham.ac.uk/51325/ Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings Bai, Mingwen Kazi, H. Zhang, X. Liu, J. Hussain, Tanvir This study has presented an efficient coating method, namely suspension high velocity oxy-fuel (SHVOF) thermal spraying, to produce large super-hydrophobic ceramic surfaces with a unique micro- and nano-scale hierarchical structures to mimic natural super-hydrophobic surfaces. CeO2 was selected as coatings material, one of a group of rare-earth oxide (REO) ceramics that have recently been found to exhibit intrinsic hydrophobicity, even after exposure to high temperatures and abrasive wear. Robust hydrophobic REO ceramic surfaces were obtained from the deposition of thin CeO2 coatings (3–5 μm) using an aqueous suspension with a solid concentration of 30 wt.% sub-micron CeO2 particles (50–200 nm) on a selection of metallic substrates. It was found that the coatings’ hydrophobicity, microstructure, surface morphology, and deposition efficiency were all determined by the metallic substrates underneath. More importantly, it was demonstrated that the near super-hydrophobicity of SHVOF sprayed CeO2 coatings was achieved not only by the intrinsic hydrophobicity of REO but also their unique hierarchically structure. In addition, the coatings’ surface hydrophobicity was sensitive to the O/Ce ratio, which could explain the ‘delayed’ hydrophobicity of REO coatings. Nature Publishing Group 2018-05-03 Article PeerReviewed Bai, Mingwen, Kazi, H., Zhang, X., Liu, J. and Hussain, Tanvir (2018) Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings. Nature, 8 . 6973/1-6973/8. ISSN 1476-4687 Suspension HVOF; Rare Earth Oxide; Hydrophobic; Nano-structure; Robustness https://www.nature.com/articles/s41598-018-25375-y doi:10.1038/s41598-018-25375-y doi:10.1038/s41598-018-25375-y
spellingShingle Suspension HVOF; Rare Earth Oxide; Hydrophobic; Nano-structure; Robustness
Bai, Mingwen
Kazi, H.
Zhang, X.
Liu, J.
Hussain, Tanvir
Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings
title Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings
title_full Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings
title_fullStr Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings
title_full_unstemmed Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings
title_short Robust hydrophobic surfaces from suspension HVOF thermal sprayed rare-earth oxide ceramics coatings
title_sort robust hydrophobic surfaces from suspension hvof thermal sprayed rare-earth oxide ceramics coatings
topic Suspension HVOF; Rare Earth Oxide; Hydrophobic; Nano-structure; Robustness
url https://eprints.nottingham.ac.uk/51325/
https://eprints.nottingham.ac.uk/51325/
https://eprints.nottingham.ac.uk/51325/