Internal surface measurement of metal powder bed fusion parts

Recent advances in X-ray computed tomography (XCT) have allowed for measurement resolutions approaching the point where XCT can be used for measuring surface topography. These advances make XCT appealing for measuring hard-to-reach or internal surfaces, such as those often present in additively manu...

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Main Authors: Thompson, Adam, Senin, Nicola, Maskery, Ian, Körner, Lars, Lawes, Simon, Leach, Richard
Format: Article
Published: Elsevier 2018
Subjects:
Online Access:https://eprints.nottingham.ac.uk/50302/
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author Thompson, Adam
Senin, Nicola
Maskery, Ian
Körner, Lars
Lawes, Simon
Leach, Richard
author_facet Thompson, Adam
Senin, Nicola
Maskery, Ian
Körner, Lars
Lawes, Simon
Leach, Richard
author_sort Thompson, Adam
building Nottingham Research Data Repository
collection Online Access
description Recent advances in X-ray computed tomography (XCT) have allowed for measurement resolutions approaching the point where XCT can be used for measuring surface topography. These advances make XCT appealing for measuring hard-to-reach or internal surfaces, such as those often present in additively manufactured parts. To demonstrate the feasibility and potential of XCT for topography measurement, topography datasets obtained using two XCT systems are compared to those acquired using coherence scanning interferometry and focus variation microscopy. A hollow Ti6Al4V part produced by laser powder bed fusion is used as a measurement artefact. The artefact comprises two component halves that can be separated to expose the internal surfaces. Measured surface datasets are accurately aligned and similarly cropped, and compared by various qualitative and quantitative means, including the computation of ISO 25178-2 areal surface texture parameters, commonly used in part quality assessment. Results show that XCT can non-destructively provide surface information comparable with more conventional surface measurement technologies, thus representing a viable alternative to more conventional measurement, particularly appealing for hard-to-reach and internal surfaces.
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spelling nottingham-503022020-05-04T19:52:12Z https://eprints.nottingham.ac.uk/50302/ Internal surface measurement of metal powder bed fusion parts Thompson, Adam Senin, Nicola Maskery, Ian Körner, Lars Lawes, Simon Leach, Richard Recent advances in X-ray computed tomography (XCT) have allowed for measurement resolutions approaching the point where XCT can be used for measuring surface topography. These advances make XCT appealing for measuring hard-to-reach or internal surfaces, such as those often present in additively manufactured parts. To demonstrate the feasibility and potential of XCT for topography measurement, topography datasets obtained using two XCT systems are compared to those acquired using coherence scanning interferometry and focus variation microscopy. A hollow Ti6Al4V part produced by laser powder bed fusion is used as a measurement artefact. The artefact comprises two component halves that can be separated to expose the internal surfaces. Measured surface datasets are accurately aligned and similarly cropped, and compared by various qualitative and quantitative means, including the computation of ISO 25178-2 areal surface texture parameters, commonly used in part quality assessment. Results show that XCT can non-destructively provide surface information comparable with more conventional surface measurement technologies, thus representing a viable alternative to more conventional measurement, particularly appealing for hard-to-reach and internal surfaces. Elsevier 2018-03 Article PeerReviewed Thompson, Adam, Senin, Nicola, Maskery, Ian, Körner, Lars, Lawes, Simon and Leach, Richard (2018) Internal surface measurement of metal powder bed fusion parts. Additive Manufacturing, 20 . pp. 126-133. ISSN 2214-8604 X-ray computed tomography; Metrology; Surface texture; Metal powder bed fusion https://www.sciencedirect.com/science/article/pii/S2214860417302427 doi:10.1016/j.addma.2018.01.003 doi:10.1016/j.addma.2018.01.003
spellingShingle X-ray computed tomography; Metrology; Surface texture; Metal powder bed fusion
Thompson, Adam
Senin, Nicola
Maskery, Ian
Körner, Lars
Lawes, Simon
Leach, Richard
Internal surface measurement of metal powder bed fusion parts
title Internal surface measurement of metal powder bed fusion parts
title_full Internal surface measurement of metal powder bed fusion parts
title_fullStr Internal surface measurement of metal powder bed fusion parts
title_full_unstemmed Internal surface measurement of metal powder bed fusion parts
title_short Internal surface measurement of metal powder bed fusion parts
title_sort internal surface measurement of metal powder bed fusion parts
topic X-ray computed tomography; Metrology; Surface texture; Metal powder bed fusion
url https://eprints.nottingham.ac.uk/50302/
https://eprints.nottingham.ac.uk/50302/
https://eprints.nottingham.ac.uk/50302/