An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping

In long, ms, pulsed melt ejected based laser drilling of metals pulse train shaping has previously improved drilling efficiency. This work investigates if pulse train shaping can be exploited in the laser drilling of 0.8-2 mm mild steel with a 1070 nm wavelength 2kW IPG 2000S fibre laser. Single pul...

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Main Authors: Markcoons, D.J.W., Voisey, K.T.
Format: Article
Language:English
Published: Old City Publishing 2018
Subjects:
Online Access:https://eprints.nottingham.ac.uk/50269/
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author Markcoons, D.J.W.
Voisey, K.T.
author_facet Markcoons, D.J.W.
Voisey, K.T.
author_sort Markcoons, D.J.W.
building Nottingham Research Data Repository
collection Online Access
description In long, ms, pulsed melt ejected based laser drilling of metals pulse train shaping has previously improved drilling efficiency. This work investigates if pulse train shaping can be exploited in the laser drilling of 0.8-2 mm mild steel with a 1070 nm wavelength 2kW IPG 2000S fibre laser. Single pulse drilling at a range of powers is used to determine the minimum pulse length, and thereby energy input, required for through hole generation. The effect on this minimum penetration energy of using pulse trains of identical 1 ms pulses, as well as pulse trains with a progressive increase in pulse power, was investigated. Drilling efficiency was improved by both multiple 1 ms pulses and progressively increasing pulses, with the multiple pulses having a greater effect, typically increasing efficiency by 35%. Cross-sections showed not all molten material was fully ejected, indicating that further efficiency improvements are possible for the conditions considered.
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spelling nottingham-502692019-03-07T04:30:17Z https://eprints.nottingham.ac.uk/50269/ An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping Markcoons, D.J.W. Voisey, K.T. In long, ms, pulsed melt ejected based laser drilling of metals pulse train shaping has previously improved drilling efficiency. This work investigates if pulse train shaping can be exploited in the laser drilling of 0.8-2 mm mild steel with a 1070 nm wavelength 2kW IPG 2000S fibre laser. Single pulse drilling at a range of powers is used to determine the minimum pulse length, and thereby energy input, required for through hole generation. The effect on this minimum penetration energy of using pulse trains of identical 1 ms pulses, as well as pulse trains with a progressive increase in pulse power, was investigated. Drilling efficiency was improved by both multiple 1 ms pulses and progressively increasing pulses, with the multiple pulses having a greater effect, typically increasing efficiency by 35%. Cross-sections showed not all molten material was fully ejected, indicating that further efficiency improvements are possible for the conditions considered. Old City Publishing 2018-03-07 Article PeerReviewed application/pdf en https://eprints.nottingham.ac.uk/50269/1/2017VI06.Mard-JL%20ILAS%202017-FINALafterRev.pdf Markcoons, D.J.W. and Voisey, K.T. (2018) An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping. Lasers in Engineering, 39 (1-2). pp. 17-33. ISSN 1029-029X laser drilling; pulse train shaping; melt ejection; fibre laser; process optimisation; percussion drilling; http://www.oldcitypublishing.com/journals/lie-home/lie-issue-contents/lie-volume-39-number-1-2-2018/lie-39-1-2-p-17-33/
spellingShingle laser drilling; pulse train shaping; melt ejection; fibre laser; process optimisation; percussion drilling;
Markcoons, D.J.W.
Voisey, K.T.
An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping
title An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping
title_full An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping
title_fullStr An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping
title_full_unstemmed An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping
title_short An investigation into whether the laser drilling capabilities of a 2kW fibre laser can be enhanced using pulse train shaping
title_sort investigation into whether the laser drilling capabilities of a 2kw fibre laser can be enhanced using pulse train shaping
topic laser drilling; pulse train shaping; melt ejection; fibre laser; process optimisation; percussion drilling;
url https://eprints.nottingham.ac.uk/50269/
https://eprints.nottingham.ac.uk/50269/