Considerations on the effects that core material machining has on an electrical machine's performance

An often-overlooked aspect during the development process of electrical machines, is the validity and accuracy of the machine material properties being used at the design stage. Designers usually consider the data provided by the materials supplier, which is measured on material in an unprocessed st...

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Main Authors: Al-Timimy, A., Vakil, Gaurang, Degano, Michele, Giangrande, Paolo, Gerada, Chris, Galea, Michael
Format: Article
Published: IEEE 2018
Online Access:https://eprints.nottingham.ac.uk/50203/
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author Al-Timimy, A.
Vakil, Gaurang
Degano, Michele
Giangrande, Paolo
Gerada, Chris
Galea, Michael
author_facet Al-Timimy, A.
Vakil, Gaurang
Degano, Michele
Giangrande, Paolo
Gerada, Chris
Galea, Michael
author_sort Al-Timimy, A.
building Nottingham Research Data Repository
collection Online Access
description An often-overlooked aspect during the development process of electrical machines, is the validity and accuracy of the machine material properties being used at the design stage. Designers usually consider the data provided by the materials supplier, which is measured on material in an unprocessed state. However, the fact that the machining processes required to produce the finished product (e.g. the stator core) can permanently vary the material properties is very often neglected. This paper therefore deals with and investigates the effects that such processes can have on the overall machine performance. To do this, three sets of material data, based on 1) the materials suppliers’ data, 2) materials data based on conventional characterization methods and 3) materials data based on test samples that include the manufacturing processes, are used to develop three versions of the same baseline machine. The results of these three machines are then compared and the resulting variations of the machine’s performance presented and described. The chosen baseline machine is a high performance and relatively high speed, aerospace, electrical machine. Special attention is focused on the efficiency maps of the machine as this aspect is highly dependent on the material properties that are the most sensitive to manufacturing processes such as the material’s anhysteretic BH curve and its specific core loss.
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spelling nottingham-502032020-05-04T19:31:36Z https://eprints.nottingham.ac.uk/50203/ Considerations on the effects that core material machining has on an electrical machine's performance Al-Timimy, A. Vakil, Gaurang Degano, Michele Giangrande, Paolo Gerada, Chris Galea, Michael An often-overlooked aspect during the development process of electrical machines, is the validity and accuracy of the machine material properties being used at the design stage. Designers usually consider the data provided by the materials supplier, which is measured on material in an unprocessed state. However, the fact that the machining processes required to produce the finished product (e.g. the stator core) can permanently vary the material properties is very often neglected. This paper therefore deals with and investigates the effects that such processes can have on the overall machine performance. To do this, three sets of material data, based on 1) the materials suppliers’ data, 2) materials data based on conventional characterization methods and 3) materials data based on test samples that include the manufacturing processes, are used to develop three versions of the same baseline machine. The results of these three machines are then compared and the resulting variations of the machine’s performance presented and described. The chosen baseline machine is a high performance and relatively high speed, aerospace, electrical machine. Special attention is focused on the efficiency maps of the machine as this aspect is highly dependent on the material properties that are the most sensitive to manufacturing processes such as the material’s anhysteretic BH curve and its specific core loss. IEEE 2018-02-09 Article PeerReviewed Al-Timimy, A., Vakil, Gaurang, Degano, Michele, Giangrande, Paolo, Gerada, Chris and Galea, Michael (2018) Considerations on the effects that core material machining has on an electrical machine's performance. IEEE Transactions on Energy Conversion . ISSN 0885-8969 http://ieeexplore.ieee.org/document/8295137/ doi:10.1109/TEC.2018.2808041 doi:10.1109/TEC.2018.2808041
spellingShingle Al-Timimy, A.
Vakil, Gaurang
Degano, Michele
Giangrande, Paolo
Gerada, Chris
Galea, Michael
Considerations on the effects that core material machining has on an electrical machine's performance
title Considerations on the effects that core material machining has on an electrical machine's performance
title_full Considerations on the effects that core material machining has on an electrical machine's performance
title_fullStr Considerations on the effects that core material machining has on an electrical machine's performance
title_full_unstemmed Considerations on the effects that core material machining has on an electrical machine's performance
title_short Considerations on the effects that core material machining has on an electrical machine's performance
title_sort considerations on the effects that core material machining has on an electrical machine's performance
url https://eprints.nottingham.ac.uk/50203/
https://eprints.nottingham.ac.uk/50203/
https://eprints.nottingham.ac.uk/50203/