Magnetic field and torque output of packaged hydraulic torque motor

Hydraulic torque motors are one key component in electro-hydraulic servo valves that convert the electrical signal into mechanical motions. The systematic characteristics analysis of the hydraulic torque motor has not been found in the previous research, including the distribution of the electromagn...

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Main Authors: Yan, Liang, Duan, Zihao, Zhang, Qiongfang, Niu, Shiyong, Dong, Yifeng, Gerada, Christopher
Format: Article
Published: MDPI 2018
Subjects:
Online Access:https://eprints.nottingham.ac.uk/49620/
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author Yan, Liang
Duan, Zihao
Zhang, Qiongfang
Niu, Shiyong
Dong, Yifeng
Gerada, Christopher
author_facet Yan, Liang
Duan, Zihao
Zhang, Qiongfang
Niu, Shiyong
Dong, Yifeng
Gerada, Christopher
author_sort Yan, Liang
building Nottingham Research Data Repository
collection Online Access
description Hydraulic torque motors are one key component in electro-hydraulic servo valves that convert the electrical signal into mechanical motions. The systematic characteristics analysis of the hydraulic torque motor has not been found in the previous research, including the distribution of the electromagnetic field and torque output, and particularly the relationship between them. In addition, conventional studies of hydraulic torque motors generally assume an evenly distributed magnetic flux field and ignore the influence of special mechanical geometry in the air gaps, which may compromise the accuracy of analyzing the result and the high-precision motion control performance. Therefore, the objective of this study is to conduct a detailed analysis of the distribution of the magnetic field and torque output; the influence of limiting holes in the air gaps is considered to improve the accuracy of both numerical computation and analytical modeling. The structure and working principle of the torque motor are presented first. The magnetic field distribution in the air gaps and the magnetic saturation in the iron blocks are analyzed by using a numerical approach. Subsequently, the torque generation with respect to the current input and assembly errors is analyzed in detail. This shows that the influence of limiting holes on the magnetic field is consistent with that on torque generation. Following this, a novel modified equivalent magnetic circuit is proposed to formulate the torque output of the hydraulic torque motor analytically. The comparison among the modified equivalent magnetic circuit, the conventional modeling approach and the numerical computation is conducted, and it is found that the proposed method helps to improve the modeling accuracy by taking into account the effect of special geometry inside the air gaps.
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institution University of Nottingham Malaysia Campus
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publishDate 2018
publisher MDPI
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spelling nottingham-496202020-05-04T19:25:46Z https://eprints.nottingham.ac.uk/49620/ Magnetic field and torque output of packaged hydraulic torque motor Yan, Liang Duan, Zihao Zhang, Qiongfang Niu, Shiyong Dong, Yifeng Gerada, Christopher Hydraulic torque motors are one key component in electro-hydraulic servo valves that convert the electrical signal into mechanical motions. The systematic characteristics analysis of the hydraulic torque motor has not been found in the previous research, including the distribution of the electromagnetic field and torque output, and particularly the relationship between them. In addition, conventional studies of hydraulic torque motors generally assume an evenly distributed magnetic flux field and ignore the influence of special mechanical geometry in the air gaps, which may compromise the accuracy of analyzing the result and the high-precision motion control performance. Therefore, the objective of this study is to conduct a detailed analysis of the distribution of the magnetic field and torque output; the influence of limiting holes in the air gaps is considered to improve the accuracy of both numerical computation and analytical modeling. The structure and working principle of the torque motor are presented first. The magnetic field distribution in the air gaps and the magnetic saturation in the iron blocks are analyzed by using a numerical approach. Subsequently, the torque generation with respect to the current input and assembly errors is analyzed in detail. This shows that the influence of limiting holes on the magnetic field is consistent with that on torque generation. Following this, a novel modified equivalent magnetic circuit is proposed to formulate the torque output of the hydraulic torque motor analytically. The comparison among the modified equivalent magnetic circuit, the conventional modeling approach and the numerical computation is conducted, and it is found that the proposed method helps to improve the modeling accuracy by taking into account the effect of special geometry inside the air gaps. MDPI 2018-01-05 Article PeerReviewed Yan, Liang, Duan, Zihao, Zhang, Qiongfang, Niu, Shiyong, Dong, Yifeng and Gerada, Christopher (2018) Magnetic field and torque output of packaged hydraulic torque motor. Energies, 11 (1). p. 134. ISSN 1996-1073 packaged torque motor; numerical analysis; magnetic field distribution; magnetic saturation; output performance of torque; mathematical model http://www.mdpi.com/1996-1073/11/1/134 doi:10.3390/en11010134 doi:10.3390/en11010134
spellingShingle packaged torque motor; numerical analysis; magnetic field distribution; magnetic saturation; output performance of torque; mathematical model
Yan, Liang
Duan, Zihao
Zhang, Qiongfang
Niu, Shiyong
Dong, Yifeng
Gerada, Christopher
Magnetic field and torque output of packaged hydraulic torque motor
title Magnetic field and torque output of packaged hydraulic torque motor
title_full Magnetic field and torque output of packaged hydraulic torque motor
title_fullStr Magnetic field and torque output of packaged hydraulic torque motor
title_full_unstemmed Magnetic field and torque output of packaged hydraulic torque motor
title_short Magnetic field and torque output of packaged hydraulic torque motor
title_sort magnetic field and torque output of packaged hydraulic torque motor
topic packaged torque motor; numerical analysis; magnetic field distribution; magnetic saturation; output performance of torque; mathematical model
url https://eprints.nottingham.ac.uk/49620/
https://eprints.nottingham.ac.uk/49620/
https://eprints.nottingham.ac.uk/49620/