Environmental aspects of use of recycled carbon fibre composites in automotive applications

The high cost and energy intensity of virgin carbon fibre manufacture provides an opportunity to recover substantial value from carbon fibre reinforced plastic wastes. In this study, we assess the life cycle environmental implications of recovering carbon fibre and producing composite materials as s...

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Main Authors: Meng, Fanran, McKechnie, Jon, Turner, Thomas, Wong, Kok H., Pickering, Stephen J.
Format: Article
Published: ACS Publications 2017
Online Access:https://eprints.nottingham.ac.uk/47207/
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author Meng, Fanran
McKechnie, Jon
Turner, Thomas
Wong, Kok H.
Pickering, Stephen J.
author_facet Meng, Fanran
McKechnie, Jon
Turner, Thomas
Wong, Kok H.
Pickering, Stephen J.
author_sort Meng, Fanran
building Nottingham Research Data Repository
collection Online Access
description The high cost and energy intensity of virgin carbon fibre manufacture provides an opportunity to recover substantial value from carbon fibre reinforced plastic wastes. In this study, we assess the life cycle environmental implications of recovering carbon fibre and producing composite materials as substitutes for conventional and proposed lightweight materials in automotive applications (e.g., steel, aluminium, virgin carbon fibre). Key parameters for the recycled carbon fibre materials, including fibre volume fraction and fibre alignment, are investigated to identify beneficial uses of recycled carbon fibre in the automotive sector. Recycled carbon fibre components can achieve the lowest life cycle environmental impacts of all materials considered, although the actual impact is highly dependent on the design criteria (λ value) of the specific component. Low production impacts associated with recycled carbon fibre components are observed relative to lightweight competitor materials (e.g., aluminium, virgin carbon fibre reinforced plastic). In addition, recycled carbon fibre components have low in-use energy use due to mass reductions and associated reduction in mass-induced fuel consumption. The results demonstrate environmental feasibility of the CFRP recycling materials, supporting the emerging commercialisation of CF recycling technologies and identifying significant potential market opportunities in the automotive sector.
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spelling nottingham-472072020-05-04T19:11:43Z https://eprints.nottingham.ac.uk/47207/ Environmental aspects of use of recycled carbon fibre composites in automotive applications Meng, Fanran McKechnie, Jon Turner, Thomas Wong, Kok H. Pickering, Stephen J. The high cost and energy intensity of virgin carbon fibre manufacture provides an opportunity to recover substantial value from carbon fibre reinforced plastic wastes. In this study, we assess the life cycle environmental implications of recovering carbon fibre and producing composite materials as substitutes for conventional and proposed lightweight materials in automotive applications (e.g., steel, aluminium, virgin carbon fibre). Key parameters for the recycled carbon fibre materials, including fibre volume fraction and fibre alignment, are investigated to identify beneficial uses of recycled carbon fibre in the automotive sector. Recycled carbon fibre components can achieve the lowest life cycle environmental impacts of all materials considered, although the actual impact is highly dependent on the design criteria (λ value) of the specific component. Low production impacts associated with recycled carbon fibre components are observed relative to lightweight competitor materials (e.g., aluminium, virgin carbon fibre reinforced plastic). In addition, recycled carbon fibre components have low in-use energy use due to mass reductions and associated reduction in mass-induced fuel consumption. The results demonstrate environmental feasibility of the CFRP recycling materials, supporting the emerging commercialisation of CF recycling technologies and identifying significant potential market opportunities in the automotive sector. ACS Publications 2017-10-11 Article PeerReviewed Meng, Fanran, McKechnie, Jon, Turner, Thomas, Wong, Kok H. and Pickering, Stephen J. (2017) Environmental aspects of use of recycled carbon fibre composites in automotive applications. Environmental Science & Technology, 51 (21). pp. 12727-12736. ISSN 0013-936X http://pubs.acs.org/doi/10.1021/acs.est.7b04069 doi:10.1021/acs.est.7b04069 doi:10.1021/acs.est.7b04069
spellingShingle Meng, Fanran
McKechnie, Jon
Turner, Thomas
Wong, Kok H.
Pickering, Stephen J.
Environmental aspects of use of recycled carbon fibre composites in automotive applications
title Environmental aspects of use of recycled carbon fibre composites in automotive applications
title_full Environmental aspects of use of recycled carbon fibre composites in automotive applications
title_fullStr Environmental aspects of use of recycled carbon fibre composites in automotive applications
title_full_unstemmed Environmental aspects of use of recycled carbon fibre composites in automotive applications
title_short Environmental aspects of use of recycled carbon fibre composites in automotive applications
title_sort environmental aspects of use of recycled carbon fibre composites in automotive applications
url https://eprints.nottingham.ac.uk/47207/
https://eprints.nottingham.ac.uk/47207/
https://eprints.nottingham.ac.uk/47207/