Selective laser melting (SLM) of pure gold for manufacturing dental crowns

Purpose This paper aims to present the application aspect of the work to manufacturing premolar and molar dental crowns by selective laser melting (SLM) of pure gold. Over the years different metals have been processed using laser-based Additive Manufacturing processes, but very little work has b...

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Main Authors: Khan, Mushtaq, Dickens, Phill
Format: Article
Published: Emerald 2014
Subjects:
Online Access:https://eprints.nottingham.ac.uk/44609/
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author Khan, Mushtaq
Dickens, Phill
author_facet Khan, Mushtaq
Dickens, Phill
author_sort Khan, Mushtaq
building Nottingham Research Data Repository
collection Online Access
description Purpose This paper aims to present the application aspect of the work to manufacturing premolar and molar dental crowns by selective laser melting (SLM) of pure gold. Over the years different metals have been processed using laser-based Additive Manufacturing processes, but very little work has been published on the SLM of gold (Au). Previously published work presented suitable processing parameters for SLM of pure gold. Design/methodology/approach Suitable processing parameters were used to manufacture premolar and molar dental crowns using SLM system. Different layer thickness was used to analyse the effect on surface quality of crowns. Mechanical properties are checked using nanoindentation and micro Computerized Tomography scanning. Findings Dental crowns were successfully manufacturing using new build platform and suitable processing parameters. Parts were manufacturing using minimal supports which prevented parts from damaging during removal. A bed temperature of 100°C was found suitable for reducing warpage in the layers. Layer thickness of 50μm was found to have better surface quality and structural integrity as compared to 75μm. Porosity was found to be predominantly inter-layer. Small difference in mechanical properties of dental crowns is associated with the laser processing. Originality/value This research is the first of its kind which presents dental crown manufacturing using SLM of pure gold.
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spelling nottingham-446092020-04-29T15:07:31Z https://eprints.nottingham.ac.uk/44609/ Selective laser melting (SLM) of pure gold for manufacturing dental crowns Khan, Mushtaq Dickens, Phill Purpose This paper aims to present the application aspect of the work to manufacturing premolar and molar dental crowns by selective laser melting (SLM) of pure gold. Over the years different metals have been processed using laser-based Additive Manufacturing processes, but very little work has been published on the SLM of gold (Au). Previously published work presented suitable processing parameters for SLM of pure gold. Design/methodology/approach Suitable processing parameters were used to manufacture premolar and molar dental crowns using SLM system. Different layer thickness was used to analyse the effect on surface quality of crowns. Mechanical properties are checked using nanoindentation and micro Computerized Tomography scanning. Findings Dental crowns were successfully manufacturing using new build platform and suitable processing parameters. Parts were manufacturing using minimal supports which prevented parts from damaging during removal. A bed temperature of 100°C was found suitable for reducing warpage in the layers. Layer thickness of 50μm was found to have better surface quality and structural integrity as compared to 75μm. Porosity was found to be predominantly inter-layer. Small difference in mechanical properties of dental crowns is associated with the laser processing. Originality/value This research is the first of its kind which presents dental crown manufacturing using SLM of pure gold. Emerald 2014-10-31 Article NonPeerReviewed Khan, Mushtaq and Dickens, Phill (2014) Selective laser melting (SLM) of pure gold for manufacturing dental crowns. Rapid Prototyping Journal, 20 (6). pp. 471-479. ISSN 1758-7670 Selective laser melting Dental crowns Porosity Pure gold https://doi.org/10.1108/RPJ-03-2013-0034 doi:10.1108/RPJ-03-2013-0034 doi:10.1108/RPJ-03-2013-0034
spellingShingle Selective laser melting
Dental crowns
Porosity
Pure gold
Khan, Mushtaq
Dickens, Phill
Selective laser melting (SLM) of pure gold for manufacturing dental crowns
title Selective laser melting (SLM) of pure gold for manufacturing dental crowns
title_full Selective laser melting (SLM) of pure gold for manufacturing dental crowns
title_fullStr Selective laser melting (SLM) of pure gold for manufacturing dental crowns
title_full_unstemmed Selective laser melting (SLM) of pure gold for manufacturing dental crowns
title_short Selective laser melting (SLM) of pure gold for manufacturing dental crowns
title_sort selective laser melting (slm) of pure gold for manufacturing dental crowns
topic Selective laser melting
Dental crowns
Porosity
Pure gold
url https://eprints.nottingham.ac.uk/44609/
https://eprints.nottingham.ac.uk/44609/
https://eprints.nottingham.ac.uk/44609/