3D printing of tablets using inkjet with UV photoinitiation

Additive manufacturing (AM) offers significant potential benefits in the field of drug delivery and pharmaceutical/medical device manufacture. Of AM processes, 3D inkjet printing enables precise deposition of a formulation, whilst offering the potential for significant scale up or scale out as a man...

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Main Authors: Clark, Elizabeth A., Alexander, Morgan R., Irvine, Derek J., Roberts, Clive J., Wallace, Martin J., Sharpe, Sonja, Yoo, Jae, Hague, Richard J.M., Tuck, Chris J., Wildman, Ricky D.
Format: Article
Published: Elsevier 2017
Online Access:https://eprints.nottingham.ac.uk/44460/
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author Clark, Elizabeth A.
Alexander, Morgan R.
Irvine, Derek J.
Roberts, Clive J.
Wallace, Martin J.
Sharpe, Sonja
Yoo, Jae
Hague, Richard J.M.
Tuck, Chris J.
Wildman, Ricky D.
author_facet Clark, Elizabeth A.
Alexander, Morgan R.
Irvine, Derek J.
Roberts, Clive J.
Wallace, Martin J.
Sharpe, Sonja
Yoo, Jae
Hague, Richard J.M.
Tuck, Chris J.
Wildman, Ricky D.
author_sort Clark, Elizabeth A.
building Nottingham Research Data Repository
collection Online Access
description Additive manufacturing (AM) offers significant potential benefits in the field of drug delivery and pharmaceutical/medical device manufacture. Of AM processes, 3D inkjet printing enables precise deposition of a formulation, whilst offering the potential for significant scale up or scale out as a manufacturing platform. This work hypothesizes that suitable solvent based ink formulations can be developed that allow the production of solid dosage forms that meet the standards required for pharmaceutical tablets, whilst offering a platform for flexible and personalised manufacture. We demonstrate this using piezo-activated inkjetting to 3D print ropinirole hydrochloride. The tablets produced consist of a cross-linked poly(ethylene glycol diacrylate) (PEGDA) hydrogel matrix containing the drug, photoinitiated in a low oxygen environment using an aqueous solution of Irgacure 2959. At a Ropinirole HCl loading of 0.41 mg, drug release from the tablet is shown to be Fickian. Raman and IR spectroscopy indicate a high degree of cross-linking and formation of an amorphous solid dispersion. This is the first publication of a UV inkjet 3D printed tablet. Consequently, this work opens the possibility for the translation of scalable, high precision and bespoke ink-jet based additive manufacturing to the pharmaceutical sector.
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spelling nottingham-444602020-05-04T18:53:08Z https://eprints.nottingham.ac.uk/44460/ 3D printing of tablets using inkjet with UV photoinitiation Clark, Elizabeth A. Alexander, Morgan R. Irvine, Derek J. Roberts, Clive J. Wallace, Martin J. Sharpe, Sonja Yoo, Jae Hague, Richard J.M. Tuck, Chris J. Wildman, Ricky D. Additive manufacturing (AM) offers significant potential benefits in the field of drug delivery and pharmaceutical/medical device manufacture. Of AM processes, 3D inkjet printing enables precise deposition of a formulation, whilst offering the potential for significant scale up or scale out as a manufacturing platform. This work hypothesizes that suitable solvent based ink formulations can be developed that allow the production of solid dosage forms that meet the standards required for pharmaceutical tablets, whilst offering a platform for flexible and personalised manufacture. We demonstrate this using piezo-activated inkjetting to 3D print ropinirole hydrochloride. The tablets produced consist of a cross-linked poly(ethylene glycol diacrylate) (PEGDA) hydrogel matrix containing the drug, photoinitiated in a low oxygen environment using an aqueous solution of Irgacure 2959. At a Ropinirole HCl loading of 0.41 mg, drug release from the tablet is shown to be Fickian. Raman and IR spectroscopy indicate a high degree of cross-linking and formation of an amorphous solid dispersion. This is the first publication of a UV inkjet 3D printed tablet. Consequently, this work opens the possibility for the translation of scalable, high precision and bespoke ink-jet based additive manufacturing to the pharmaceutical sector. Elsevier 2017-06-30 Article PeerReviewed Clark, Elizabeth A., Alexander, Morgan R., Irvine, Derek J., Roberts, Clive J., Wallace, Martin J., Sharpe, Sonja, Yoo, Jae, Hague, Richard J.M., Tuck, Chris J. and Wildman, Ricky D. (2017) 3D printing of tablets using inkjet with UV photoinitiation. International Journal of Pharmaceutics . ISSN 0378-5173 http://www.sciencedirect.com/science/article/pii/S0378517317305938?via%3Dihub doi:10.1016/j.ijpharm.2017.06.085 doi:10.1016/j.ijpharm.2017.06.085
spellingShingle Clark, Elizabeth A.
Alexander, Morgan R.
Irvine, Derek J.
Roberts, Clive J.
Wallace, Martin J.
Sharpe, Sonja
Yoo, Jae
Hague, Richard J.M.
Tuck, Chris J.
Wildman, Ricky D.
3D printing of tablets using inkjet with UV photoinitiation
title 3D printing of tablets using inkjet with UV photoinitiation
title_full 3D printing of tablets using inkjet with UV photoinitiation
title_fullStr 3D printing of tablets using inkjet with UV photoinitiation
title_full_unstemmed 3D printing of tablets using inkjet with UV photoinitiation
title_short 3D printing of tablets using inkjet with UV photoinitiation
title_sort 3d printing of tablets using inkjet with uv photoinitiation
url https://eprints.nottingham.ac.uk/44460/
https://eprints.nottingham.ac.uk/44460/
https://eprints.nottingham.ac.uk/44460/