Removed material volume calculations in CNC milling by exploiting CAD functionality

Material removal volume calculations in machining processes are important in a variety of milling simulation applications, including material removal rate estimation and machining force calculation. In this paper two different approaches are presented to this end, i.e., Z-maps and Boolean operations...

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Main Authors: Benardos, Panorios, Vosniakos, George-Christopher
Format: Article
Published: Inderscience 2017
Subjects:
Online Access:https://eprints.nottingham.ac.uk/42676/
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author Benardos, Panorios
Vosniakos, George-Christopher
author_facet Benardos, Panorios
Vosniakos, George-Christopher
author_sort Benardos, Panorios
building Nottingham Research Data Repository
collection Online Access
description Material removal volume calculations in machining processes are important in a variety of milling simulation applications, including material removal rate estimation and machining force calculation. In this paper two different approaches are presented to this end, i.e., Z-maps and Boolean operations with solid models. The Z-map method is simple but results in large files and needs sophisticated routines to render acceptable accuracy. Boolean operations between accurate solid models of the tool and the workpiece is implemented on readily available CAD system application programming interface. Beside the computational load which is bound to the accuracy level, it requires a sufficient number of interpolated points through one revolution of the tool to be trustworthy. It is practical to use at particular points of interest along the toolpath.
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institution University of Nottingham Malaysia Campus
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publishDate 2017
publisher Inderscience
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spelling nottingham-426762020-05-04T18:36:50Z https://eprints.nottingham.ac.uk/42676/ Removed material volume calculations in CNC milling by exploiting CAD functionality Benardos, Panorios Vosniakos, George-Christopher Material removal volume calculations in machining processes are important in a variety of milling simulation applications, including material removal rate estimation and machining force calculation. In this paper two different approaches are presented to this end, i.e., Z-maps and Boolean operations with solid models. The Z-map method is simple but results in large files and needs sophisticated routines to render acceptable accuracy. Boolean operations between accurate solid models of the tool and the workpiece is implemented on readily available CAD system application programming interface. Beside the computational load which is bound to the accuracy level, it requires a sufficient number of interpolated points through one revolution of the tool to be trustworthy. It is practical to use at particular points of interest along the toolpath. Inderscience 2017-03-06 Article PeerReviewed Benardos, Panorios and Vosniakos, George-Christopher (2017) Removed material volume calculations in CNC milling by exploiting CAD functionality. International Journal of Computer Aided Engineering and Technology . ISSN 1757-2665 (In Press) material volume; milling; Z-map; solid model; toolpath; computer-numerical control
spellingShingle material volume; milling; Z-map; solid model; toolpath; computer-numerical control
Benardos, Panorios
Vosniakos, George-Christopher
Removed material volume calculations in CNC milling by exploiting CAD functionality
title Removed material volume calculations in CNC milling by exploiting CAD functionality
title_full Removed material volume calculations in CNC milling by exploiting CAD functionality
title_fullStr Removed material volume calculations in CNC milling by exploiting CAD functionality
title_full_unstemmed Removed material volume calculations in CNC milling by exploiting CAD functionality
title_short Removed material volume calculations in CNC milling by exploiting CAD functionality
title_sort removed material volume calculations in cnc milling by exploiting cad functionality
topic material volume; milling; Z-map; solid model; toolpath; computer-numerical control
url https://eprints.nottingham.ac.uk/42676/