Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates

Recent developments in automated composite manufacturing technologies, such as Automated Fibre Placement, AFP, and Automated Tape Layup, ATL, have enabled larger components to be produced efficiently, leading to an increased use of prepreg composites in aerospace. These processes are limited in the...

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Main Authors: Land, Patrick, Branson, David T., Crossley, Richard J., Ratchev, Svetan
Format: Conference or Workshop Item
Published: 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/41214/
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author Land, Patrick
Branson, David T.
Crossley, Richard J.
Ratchev, Svetan
author_facet Land, Patrick
Branson, David T.
Crossley, Richard J.
Ratchev, Svetan
author_sort Land, Patrick
building Nottingham Research Data Repository
collection Online Access
description Recent developments in automated composite manufacturing technologies, such as Automated Fibre Placement, AFP, and Automated Tape Layup, ATL, have enabled larger components to be produced efficiently, leading to an increased use of prepreg composites in aerospace. These processes are limited in the geometry that may be produced and therefore secondary forming processes are commonly required for implementation. There is, therefore, a need to improve reliability and increase forming capability using these processes, whilst ensuring that defects in the laminate are limited. Thermoforming of composite and polymer materials is a well-known forming method for use with polymers and polymer based materials. This paper will discuss the monitoring methods and results used in a typical thermoforming process based on experimental results from a composite material during Thermal Roll Forming (TRF). The focus of this testing is to characterise the effect of temperature and dynamic contact forces on the composite against the real-time development of defects such as wrinkles during TRF forming.
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spelling nottingham-412142020-05-04T18:15:53Z https://eprints.nottingham.ac.uk/41214/ Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates Land, Patrick Branson, David T. Crossley, Richard J. Ratchev, Svetan Recent developments in automated composite manufacturing technologies, such as Automated Fibre Placement, AFP, and Automated Tape Layup, ATL, have enabled larger components to be produced efficiently, leading to an increased use of prepreg composites in aerospace. These processes are limited in the geometry that may be produced and therefore secondary forming processes are commonly required for implementation. There is, therefore, a need to improve reliability and increase forming capability using these processes, whilst ensuring that defects in the laminate are limited. Thermoforming of composite and polymer materials is a well-known forming method for use with polymers and polymer based materials. This paper will discuss the monitoring methods and results used in a typical thermoforming process based on experimental results from a composite material during Thermal Roll Forming (TRF). The focus of this testing is to characterise the effect of temperature and dynamic contact forces on the composite against the real-time development of defects such as wrinkles during TRF forming. 2016-10-24 Conference or Workshop Item PeerReviewed Land, Patrick, Branson, David T., Crossley, Richard J. and Ratchev, Svetan (2016) Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates. In: MS&T16 Materials Science & Technology, 23-27 October 2016, Salt Lake City, USA. Composites Roll forming In-situ Monitoring
spellingShingle Composites
Roll forming
In-situ Monitoring
Land, Patrick
Branson, David T.
Crossley, Richard J.
Ratchev, Svetan
Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
title Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
title_full Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
title_fullStr Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
title_full_unstemmed Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
title_short Development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
title_sort development of in-situ monitoring systems for the thermoforming of pre-preg composite laminates
topic Composites
Roll forming
In-situ Monitoring
url https://eprints.nottingham.ac.uk/41214/