Technology review of thermal forming techniques for use in composite component manufacture

There is a growing demand for composites to be utilised in the production of large-scale components within the aerospace industry. In particular the demand to increase production rates indicates that traditional manual methods are no longer sufficient, and automated solutions must be sought. This ty...

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Main Authors: Land, Patrick, Crossley, Richard, Branson, David T., Ratchev, Svetan
Format: Article
Published: SAE International 2016
Online Access:https://eprints.nottingham.ac.uk/41211/
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author Land, Patrick
Crossley, Richard
Branson, David T.
Ratchev, Svetan
author_facet Land, Patrick
Crossley, Richard
Branson, David T.
Ratchev, Svetan
author_sort Land, Patrick
building Nottingham Research Data Repository
collection Online Access
description There is a growing demand for composites to be utilised in the production of large-scale components within the aerospace industry. In particular the demand to increase production rates indicates that traditional manual methods are no longer sufficient, and automated solutions must be sought. This typically leads to automated forming processes where there are a limited number of effective options. The need for forming typically arises from the inability of layup methods to produce complex geometries of structural components. This paper reviews the current state of the art in automated forming processes, their limitations and variables that affect performance in the production of large scale components. In particular the paper will focus on the application of force and heat within secondary forming processes. It will then review the effects of these variables against the structure of the required composite component and identify viability of the technology. Through this, an understanding of the key criteria involved in the forming of composite aerospace components can be utilised to better inform improved manufacturing processes and capabilities.
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publishDate 2016
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spelling nottingham-412112020-05-04T20:04:37Z https://eprints.nottingham.ac.uk/41211/ Technology review of thermal forming techniques for use in composite component manufacture Land, Patrick Crossley, Richard Branson, David T. Ratchev, Svetan There is a growing demand for composites to be utilised in the production of large-scale components within the aerospace industry. In particular the demand to increase production rates indicates that traditional manual methods are no longer sufficient, and automated solutions must be sought. This typically leads to automated forming processes where there are a limited number of effective options. The need for forming typically arises from the inability of layup methods to produce complex geometries of structural components. This paper reviews the current state of the art in automated forming processes, their limitations and variables that affect performance in the production of large scale components. In particular the paper will focus on the application of force and heat within secondary forming processes. It will then review the effects of these variables against the structure of the required composite component and identify viability of the technology. Through this, an understanding of the key criteria involved in the forming of composite aerospace components can be utilised to better inform improved manufacturing processes and capabilities. SAE International 2016-01 Article PeerReviewed Land, Patrick, Crossley, Richard, Branson, David T. and Ratchev, Svetan (2016) Technology review of thermal forming techniques for use in composite component manufacture. SAE International Journal of Aerospace, 9 (1). pp. 81-89. ISSN 1946-3901 http://papers.sae.org/2015-01-2610/ doi:10.4271/2015-01-2610 doi:10.4271/2015-01-2610
spellingShingle Land, Patrick
Crossley, Richard
Branson, David T.
Ratchev, Svetan
Technology review of thermal forming techniques for use in composite component manufacture
title Technology review of thermal forming techniques for use in composite component manufacture
title_full Technology review of thermal forming techniques for use in composite component manufacture
title_fullStr Technology review of thermal forming techniques for use in composite component manufacture
title_full_unstemmed Technology review of thermal forming techniques for use in composite component manufacture
title_short Technology review of thermal forming techniques for use in composite component manufacture
title_sort technology review of thermal forming techniques for use in composite component manufacture
url https://eprints.nottingham.ac.uk/41211/
https://eprints.nottingham.ac.uk/41211/
https://eprints.nottingham.ac.uk/41211/