Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors

Rapid development of micropropulsion systems arose from growing interest on micro- and nanosatellites. Utilization of liquid energetic materials such as hydrazine and hydrogen peroxide as propellant in propulsion yielded promising results. However, safety issue remains a great concern as hydrazine...

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Main Author: Chai, Wai Siong
Format: Thesis (University of Nottingham only)
Language:English
Published: 2017
Subjects:
Online Access:https://eprints.nottingham.ac.uk/40544/
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author Chai, Wai Siong
author_facet Chai, Wai Siong
author_sort Chai, Wai Siong
building Nottingham Research Data Repository
collection Online Access
description Rapid development of micropropulsion systems arose from growing interest on micro- and nanosatellites. Utilization of liquid energetic materials such as hydrazine and hydrogen peroxide as propellant in propulsion yielded promising results. However, safety issue remains a great concern as hydrazine is highly toxic. This drives the development of propellants towards lower toxicity and more environmental friendly, namely green propellants. Hydroxylammonium nitrate (HAN) was selected among three green propellants due to its high energy density in addition to ease in storage and handling properties. In order to understand the effect of addition of fuel into HAN binary solution, electrolytic decomposition of zero oxygen balance HAN ternary mixture in thermal isolated beaker was performed at macroscale. Addition of a fuel to binary HAN solution generally has more stages of decomposition, as opposed to single stage in binary HAN solution. Rate of temperature increase in the first stage of decomposition (Ṫ1) was found to be directly proportional to electrical resistivity of the HAN ternary mixture, while maximum electrolytic decomposition temperature (Tmax) of HAN ternary mixture obtained was dependent on fuel added. Visualization of HAN decomposition was demonstrated using transparent PDMS microreactors. A novel DPST integration in triggering the power supply and high speed camera was proposed. Such integration greatly reduced the cost of using a DAQ system, and was shown to capture the decomposition successfully at 5000 fps. Parametric optimization was also carried out in PDMS microreactors. Usage of 3 pairs of electrodes has increased overall reaction rate as high as 225 %, as compared to 1 pair counterpart. The overall reaction rate is proportional to flowrate and applied voltage. 3 pairs of electrodes can initiate decomposition in low voltage region. Applied voltage is the most significant parameter affecting the overall reaction rate. HAN-dextrose has lower decomposition performance compared to binary HAN solution in PDMS microreactor, using the optimized parameters carried out on binary HAN solution. This work has demonstrated both effect of fuel addition in binary HAN solution and parametric optimization in binary HAN solution towards their decomposition phenomena at macroscale and microscale,respectively. Several recommendations were made in future work section, including using screen-printing technology on the microreactor and adding a catalytic reactor after HAN was electrolyzed, to further improve decomposition efficiency.
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spelling nottingham-405442025-02-28T11:54:12Z https://eprints.nottingham.ac.uk/40544/ Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors Chai, Wai Siong Rapid development of micropropulsion systems arose from growing interest on micro- and nanosatellites. Utilization of liquid energetic materials such as hydrazine and hydrogen peroxide as propellant in propulsion yielded promising results. However, safety issue remains a great concern as hydrazine is highly toxic. This drives the development of propellants towards lower toxicity and more environmental friendly, namely green propellants. Hydroxylammonium nitrate (HAN) was selected among three green propellants due to its high energy density in addition to ease in storage and handling properties. In order to understand the effect of addition of fuel into HAN binary solution, electrolytic decomposition of zero oxygen balance HAN ternary mixture in thermal isolated beaker was performed at macroscale. Addition of a fuel to binary HAN solution generally has more stages of decomposition, as opposed to single stage in binary HAN solution. Rate of temperature increase in the first stage of decomposition (Ṫ1) was found to be directly proportional to electrical resistivity of the HAN ternary mixture, while maximum electrolytic decomposition temperature (Tmax) of HAN ternary mixture obtained was dependent on fuel added. Visualization of HAN decomposition was demonstrated using transparent PDMS microreactors. A novel DPST integration in triggering the power supply and high speed camera was proposed. Such integration greatly reduced the cost of using a DAQ system, and was shown to capture the decomposition successfully at 5000 fps. Parametric optimization was also carried out in PDMS microreactors. Usage of 3 pairs of electrodes has increased overall reaction rate as high as 225 %, as compared to 1 pair counterpart. The overall reaction rate is proportional to flowrate and applied voltage. 3 pairs of electrodes can initiate decomposition in low voltage region. Applied voltage is the most significant parameter affecting the overall reaction rate. HAN-dextrose has lower decomposition performance compared to binary HAN solution in PDMS microreactor, using the optimized parameters carried out on binary HAN solution. This work has demonstrated both effect of fuel addition in binary HAN solution and parametric optimization in binary HAN solution towards their decomposition phenomena at macroscale and microscale,respectively. Several recommendations were made in future work section, including using screen-printing technology on the microreactor and adding a catalytic reactor after HAN was electrolyzed, to further improve decomposition efficiency. 2017-07-24 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en arr https://eprints.nottingham.ac.uk/40544/1/Thesis%20%28edited%20170207%29%20%20-%20CHAI%20WAI%20SIONG%20UNIMKL-012256.pdf Chai, Wai Siong (2017) Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors. PhD thesis, University of Nottingham. Hydroxylammonium nitrate HAN electrolytic decomposition PDMS microreactor
spellingShingle Hydroxylammonium nitrate
HAN
electrolytic decomposition
PDMS microreactor
Chai, Wai Siong
Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors
title Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors
title_full Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors
title_fullStr Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors
title_full_unstemmed Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors
title_short Characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (HAN) ternary mixtures in microreactors
title_sort characterization & analysis on electrolytic decomposition of hydroxylammonium nitrate (han) ternary mixtures in microreactors
topic Hydroxylammonium nitrate
HAN
electrolytic decomposition
PDMS microreactor
url https://eprints.nottingham.ac.uk/40544/