Compression moulding of composites with hybrid fibre architectures

Advanced Sheet Moulding Compounds (ASMC) and unidirectional (UD) prepregs have been co-compression moulded to form a hybrid composite material. In-mould flow influences the UD fibre architecture in two ways. When UD fibres are aligned transversely to the ASMC flow direction, shearing occurs which ca...

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Main Authors: Corbridge, D.M., Harper, Lee Thomas, De Focatiis, Davide S.A., Warrior, N.A.
Format: Article
Published: Elsevier 2017
Subjects:
Online Access:https://eprints.nottingham.ac.uk/40033/
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author Corbridge, D.M.
Harper, Lee Thomas
De Focatiis, Davide S.A.
Warrior, N.A.
author_facet Corbridge, D.M.
Harper, Lee Thomas
De Focatiis, Davide S.A.
Warrior, N.A.
author_sort Corbridge, D.M.
building Nottingham Research Data Repository
collection Online Access
description Advanced Sheet Moulding Compounds (ASMC) and unidirectional (UD) prepregs have been co-compression moulded to form a hybrid composite material. In-mould flow influences the UD fibre architecture in two ways. When UD fibres are aligned transversely to the ASMC flow direction, shearing occurs which causes local changes in fibre volume fraction and fibre waviness. When the UD fibres are aligned with the ASMC flow direction, ply migration takes place. In general, the composite stiffness follows a rule of mixtures relationship, with the stiffness proportional to the UD fibre content. A grid analysis method has been developed to quantify distortion in the UD plies. Staging the resin to 50% cure was shown to reduce ply distortion during moulding, whilst maintaining suitable inter-laminar shear strength. Adding an interfacial prepreg ply between the reinforcing UD fibres and the ASMC charge successfully prevented distortion in the UD fibres, avoiding shear thinning and fibre migration.
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spelling nottingham-400332020-05-04T19:57:56Z https://eprints.nottingham.ac.uk/40033/ Compression moulding of composites with hybrid fibre architectures Corbridge, D.M. Harper, Lee Thomas De Focatiis, Davide S.A. Warrior, N.A. Advanced Sheet Moulding Compounds (ASMC) and unidirectional (UD) prepregs have been co-compression moulded to form a hybrid composite material. In-mould flow influences the UD fibre architecture in two ways. When UD fibres are aligned transversely to the ASMC flow direction, shearing occurs which causes local changes in fibre volume fraction and fibre waviness. When the UD fibres are aligned with the ASMC flow direction, ply migration takes place. In general, the composite stiffness follows a rule of mixtures relationship, with the stiffness proportional to the UD fibre content. A grid analysis method has been developed to quantify distortion in the UD plies. Staging the resin to 50% cure was shown to reduce ply distortion during moulding, whilst maintaining suitable inter-laminar shear strength. Adding an interfacial prepreg ply between the reinforcing UD fibres and the ASMC charge successfully prevented distortion in the UD fibres, avoiding shear thinning and fibre migration. Elsevier 2017-04 Article PeerReviewed Corbridge, D.M., Harper, Lee Thomas, De Focatiis, Davide S.A. and Warrior, N.A. (2017) Compression moulding of composites with hybrid fibre architectures. Composites Part A: Applied Science and Manufacturing, 95 . pp. 87-99. ISSN 1359-835X Compression moulding; Sheet moulding compound; Carbon fibre http://www.sciencedirect.com/science/article/pii/S1359835X16304468 doi:10.1016/j.compositesa.2016.12.018 doi:10.1016/j.compositesa.2016.12.018
spellingShingle Compression moulding; Sheet moulding compound; Carbon fibre
Corbridge, D.M.
Harper, Lee Thomas
De Focatiis, Davide S.A.
Warrior, N.A.
Compression moulding of composites with hybrid fibre architectures
title Compression moulding of composites with hybrid fibre architectures
title_full Compression moulding of composites with hybrid fibre architectures
title_fullStr Compression moulding of composites with hybrid fibre architectures
title_full_unstemmed Compression moulding of composites with hybrid fibre architectures
title_short Compression moulding of composites with hybrid fibre architectures
title_sort compression moulding of composites with hybrid fibre architectures
topic Compression moulding; Sheet moulding compound; Carbon fibre
url https://eprints.nottingham.ac.uk/40033/
https://eprints.nottingham.ac.uk/40033/
https://eprints.nottingham.ac.uk/40033/