A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing

Additive Manufacturing (AM) enables the production of geometrically complex parts that are difficult to manufacture by other means. However, conventional CAD systems are limited in the representation of such parts. This issue is exacerbated when lattice structures are combined or embedded within a c...

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Main Authors: Aremu, Adedeji, Brennan-Craddock, J.P.J., Panesar, Ajit, Ashcroft, Ian, Hague, Richard J.M., Wildman, Ricky D., Tuck, Christopher
Format: Article
Published: Elsevier 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/39807/
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author Aremu, Adedeji
Brennan-Craddock, J.P.J.
Panesar, Ajit
Ashcroft, Ian
Hague, Richard J.M.
Wildman, Ricky D.
Tuck, Christopher
author_facet Aremu, Adedeji
Brennan-Craddock, J.P.J.
Panesar, Ajit
Ashcroft, Ian
Hague, Richard J.M.
Wildman, Ricky D.
Tuck, Christopher
author_sort Aremu, Adedeji
building Nottingham Research Data Repository
collection Online Access
description Additive Manufacturing (AM) enables the production of geometrically complex parts that are difficult to manufacture by other means. However, conventional CAD systems are limited in the representation of such parts. This issue is exacerbated when lattice structures are combined or embedded within a complex geometry. This paper presents a computationally efficient, voxel-based method of generating lattices comprised of practically any cell type that can conform to an arbitrary external geometry. The method of conforming involves the tessellation and trimming of unit cells that can leave ‘hanging’ struts at the surface, which is a possible point of weakness in the structure. A method of joining these struts to form an external two dimensional lattice, termed a ‘net-skin’ is also described. Traditional methods of manufacturing lattice structures generally do not allow variation of cell properties within a structure; however, additive manufacturing enables graded lattices to be generated that are potentially more optimal. A method of functionally grading lattices is, therefore, also described to take advantage of this manufacturing capability.
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spelling nottingham-398072020-05-04T18:21:47Z https://eprints.nottingham.ac.uk/39807/ A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing Aremu, Adedeji Brennan-Craddock, J.P.J. Panesar, Ajit Ashcroft, Ian Hague, Richard J.M. Wildman, Ricky D. Tuck, Christopher Additive Manufacturing (AM) enables the production of geometrically complex parts that are difficult to manufacture by other means. However, conventional CAD systems are limited in the representation of such parts. This issue is exacerbated when lattice structures are combined or embedded within a complex geometry. This paper presents a computationally efficient, voxel-based method of generating lattices comprised of practically any cell type that can conform to an arbitrary external geometry. The method of conforming involves the tessellation and trimming of unit cells that can leave ‘hanging’ struts at the surface, which is a possible point of weakness in the structure. A method of joining these struts to form an external two dimensional lattice, termed a ‘net-skin’ is also described. Traditional methods of manufacturing lattice structures generally do not allow variation of cell properties within a structure; however, additive manufacturing enables graded lattices to be generated that are potentially more optimal. A method of functionally grading lattices is, therefore, also described to take advantage of this manufacturing capability. Elsevier 2016-11-09 Article PeerReviewed Aremu, Adedeji, Brennan-Craddock, J.P.J., Panesar, Ajit, Ashcroft, Ian, Hague, Richard J.M., Wildman, Ricky D. and Tuck, Christopher (2016) A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing. Additive Manufacturing, 13 . pp. 1-13. ISSN 2214-8604 Lattice; Voxel; Tesselation; Net-skin; Functional grading http://www.sciencedirect.com/science/article/pii/S2214860416302810 doi:10.1016/j.addma.2016.10.006 doi:10.1016/j.addma.2016.10.006
spellingShingle Lattice; Voxel; Tesselation; Net-skin; Functional grading
Aremu, Adedeji
Brennan-Craddock, J.P.J.
Panesar, Ajit
Ashcroft, Ian
Hague, Richard J.M.
Wildman, Ricky D.
Tuck, Christopher
A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
title A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
title_full A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
title_fullStr A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
title_full_unstemmed A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
title_short A voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
title_sort voxel-based method of constructing and skinning conformal and functionally graded lattice structures suitable for additive manufacturing
topic Lattice; Voxel; Tesselation; Net-skin; Functional grading
url https://eprints.nottingham.ac.uk/39807/
https://eprints.nottingham.ac.uk/39807/
https://eprints.nottingham.ac.uk/39807/