Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern

To capture the asymmetrical shear behaviour of a bi-axial NCF with a pillar stitch, a non-orthogonal constitutive model was developed and implemented in finite element forming simulations. Preforming experiments indicate that the local distribution of defects is significantly different on both sides...

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Main Authors: Chen, S., McGregor, O.P.L., Harper, L.T., Endruweit, A., Warrior, N.A.
Format: Article
Published: Elsevier 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/37534/
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author Chen, S.
McGregor, O.P.L.
Harper, L.T.
Endruweit, A.
Warrior, N.A.
author_facet Chen, S.
McGregor, O.P.L.
Harper, L.T.
Endruweit, A.
Warrior, N.A.
author_sort Chen, S.
building Nottingham Research Data Repository
collection Online Access
description To capture the asymmetrical shear behaviour of a bi-axial NCF with a pillar stitch, a non-orthogonal constitutive model was developed and implemented in finite element forming simulations. Preforming experiments indicate that the local distribution of defects is significantly different on both sides of each bi-axial ply, with two different defect mechanisms observed. Correlation with simulation results indicates that one defect type is caused by excessive shear, inducing out-of-plane wrinkling in regions of positive shear (macro-scale wrinkling). The other defect type is caused by fibre compression, inducing in-plane wrinkling in regions of negative shear (meso-scale wrinkling). Local distributions of shear angle and wrinkling strain were used to determine the wrinkling mode and to confirm the corresponding defect mechanism. Results indicate that simulations based on the advanced constitutive model can predict local shear angles within ±5°of experimental values and that predicted wrinkling positions and defect types correlate well with the experiments.
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spelling nottingham-375342020-05-04T18:18:28Z https://eprints.nottingham.ac.uk/37534/ Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern Chen, S. McGregor, O.P.L. Harper, L.T. Endruweit, A. Warrior, N.A. To capture the asymmetrical shear behaviour of a bi-axial NCF with a pillar stitch, a non-orthogonal constitutive model was developed and implemented in finite element forming simulations. Preforming experiments indicate that the local distribution of defects is significantly different on both sides of each bi-axial ply, with two different defect mechanisms observed. Correlation with simulation results indicates that one defect type is caused by excessive shear, inducing out-of-plane wrinkling in regions of positive shear (macro-scale wrinkling). The other defect type is caused by fibre compression, inducing in-plane wrinkling in regions of negative shear (meso-scale wrinkling). Local distributions of shear angle and wrinkling strain were used to determine the wrinkling mode and to confirm the corresponding defect mechanism. Results indicate that simulations based on the advanced constitutive model can predict local shear angles within ±5°of experimental values and that predicted wrinkling positions and defect types correlate well with the experiments. Elsevier 2016-12-01 Article PeerReviewed Chen, S., McGregor, O.P.L., Harper, L.T., Endruweit, A. and Warrior, N.A. (2016) Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern. Composites Part A: Applied Science and Manufacturing, 91 . pp. 156-167. ISSN 1359-835X Fabrics/textiles; Defect; Finite element analysis (FEA); Forming; Preform http://www.sciencedirect.com/science/article/pii/S1359835X16303219 doi:10.1016/j.compositesa.2016.09.016 doi:10.1016/j.compositesa.2016.09.016
spellingShingle Fabrics/textiles; Defect; Finite element analysis (FEA); Forming; Preform
Chen, S.
McGregor, O.P.L.
Harper, L.T.
Endruweit, A.
Warrior, N.A.
Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
title Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
title_full Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
title_fullStr Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
title_full_unstemmed Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
title_short Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
title_sort defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern
topic Fabrics/textiles; Defect; Finite element analysis (FEA); Forming; Preform
url https://eprints.nottingham.ac.uk/37534/
https://eprints.nottingham.ac.uk/37534/
https://eprints.nottingham.ac.uk/37534/