High speed solid rotor permanent magnet machines: concept and design

This paper proposes a novel solid rotor topology for an Interior Permanent Magnet (IPM) machine, adopted in this case for an aircraft starter-generator design. The key challenge in the design is to satisfy two operating conditions which are: a high torque at start and a high speed at cruise. Convent...

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Main Authors: Arumugam, Puvaneswaran, Xu, Zuyuan, La Rocca, A., Vakil, Gaurang, Dickinson, Matthew, Amankwah, Emmanuel K., Hamiti, Tahar, Bozhko, Serhiy, Gerada, C., Pickering, Steve
Format: Article
Published: Institute of Electrical and Electronics Engineers 2016
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Online Access:https://eprints.nottingham.ac.uk/35029/
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author Arumugam, Puvaneswaran
Xu, Zuyuan
La Rocca, A.
Vakil, Gaurang
Dickinson, Matthew
Amankwah, Emmanuel K.
Hamiti, Tahar
Bozhko, Serhiy
Gerada, C.
Pickering, Steve
author_facet Arumugam, Puvaneswaran
Xu, Zuyuan
La Rocca, A.
Vakil, Gaurang
Dickinson, Matthew
Amankwah, Emmanuel K.
Hamiti, Tahar
Bozhko, Serhiy
Gerada, C.
Pickering, Steve
author_sort Arumugam, Puvaneswaran
building Nottingham Research Data Repository
collection Online Access
description This paper proposes a novel solid rotor topology for an Interior Permanent Magnet (IPM) machine, adopted in this case for an aircraft starter-generator design. The key challenge in the design is to satisfy two operating conditions which are: a high torque at start and a high speed at cruise. Conventional IPM topologies which are highly capable of extended field weakening are found to be limited at high speed due to structural constraints associated with the rotor material. To adopt the IPM concept for high speed operation, it is proposed to adopt a rotor constructed from semi-magnetic stainless steel, which has a higher yield strength than laminated silicon steel. To maintain minimal stress levels and also minimize the resultant eddy current losses due to the lack of laminations, different approaches are considered and studied. Finally, to achieve a better tradeoff between the structural and electromagnetic constraints, a novel slitted approach is implemented on the rotor. The proposed rotor topology is verified using electromagnetic, static structural and dynamic structural Finite Element (FE) analyses. An experiment is performed to confirm the feasibility of the proposed rotor. It is shown that the proposed solid rotor concept for an IPM fulfils the design requirements whilst satisfying the structural, thermal and magnetic limitations.
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institution University of Nottingham Malaysia Campus
institution_category Local University
last_indexed 2025-11-14T19:24:54Z
publishDate 2016
publisher Institute of Electrical and Electronics Engineers
recordtype eprints
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spelling nottingham-350292020-05-04T18:03:43Z https://eprints.nottingham.ac.uk/35029/ High speed solid rotor permanent magnet machines: concept and design Arumugam, Puvaneswaran Xu, Zuyuan La Rocca, A. Vakil, Gaurang Dickinson, Matthew Amankwah, Emmanuel K. Hamiti, Tahar Bozhko, Serhiy Gerada, C. Pickering, Steve This paper proposes a novel solid rotor topology for an Interior Permanent Magnet (IPM) machine, adopted in this case for an aircraft starter-generator design. The key challenge in the design is to satisfy two operating conditions which are: a high torque at start and a high speed at cruise. Conventional IPM topologies which are highly capable of extended field weakening are found to be limited at high speed due to structural constraints associated with the rotor material. To adopt the IPM concept for high speed operation, it is proposed to adopt a rotor constructed from semi-magnetic stainless steel, which has a higher yield strength than laminated silicon steel. To maintain minimal stress levels and also minimize the resultant eddy current losses due to the lack of laminations, different approaches are considered and studied. Finally, to achieve a better tradeoff between the structural and electromagnetic constraints, a novel slitted approach is implemented on the rotor. The proposed rotor topology is verified using electromagnetic, static structural and dynamic structural Finite Element (FE) analyses. An experiment is performed to confirm the feasibility of the proposed rotor. It is shown that the proposed solid rotor concept for an IPM fulfils the design requirements whilst satisfying the structural, thermal and magnetic limitations. Institute of Electrical and Electronics Engineers 2016-07-04 Article PeerReviewed Arumugam, Puvaneswaran, Xu, Zuyuan, La Rocca, A., Vakil, Gaurang, Dickinson, Matthew, Amankwah, Emmanuel K., Hamiti, Tahar, Bozhko, Serhiy, Gerada, C. and Pickering, Steve (2016) High speed solid rotor permanent magnet machines: concept and design. IEEE Transactions on Transportation Electrification, 2 (3). pp. 391-400. ISSN 2332-7782 More-electric; Aircraft; High speed machines; Permanent magnet; Interior; Starter-generator; Structural; Solid rotor http://ieeexplore.ieee.org/document/7515169/ doi:10.1109/TTE.2016.2592684 doi:10.1109/TTE.2016.2592684
spellingShingle More-electric; Aircraft; High speed machines; Permanent magnet; Interior; Starter-generator; Structural; Solid rotor
Arumugam, Puvaneswaran
Xu, Zuyuan
La Rocca, A.
Vakil, Gaurang
Dickinson, Matthew
Amankwah, Emmanuel K.
Hamiti, Tahar
Bozhko, Serhiy
Gerada, C.
Pickering, Steve
High speed solid rotor permanent magnet machines: concept and design
title High speed solid rotor permanent magnet machines: concept and design
title_full High speed solid rotor permanent magnet machines: concept and design
title_fullStr High speed solid rotor permanent magnet machines: concept and design
title_full_unstemmed High speed solid rotor permanent magnet machines: concept and design
title_short High speed solid rotor permanent magnet machines: concept and design
title_sort high speed solid rotor permanent magnet machines: concept and design
topic More-electric; Aircraft; High speed machines; Permanent magnet; Interior; Starter-generator; Structural; Solid rotor
url https://eprints.nottingham.ac.uk/35029/
https://eprints.nottingham.ac.uk/35029/
https://eprints.nottingham.ac.uk/35029/