Stochastic simplified modelling of abrasive waterjet footprints

Abrasive micro-waterjet processing is a non-conventional machining method that can be used to manufacture complex shapes in difficult-to-cut materials. Predicting the effect of the jet on the surface for a given set of machine parameters is a key element of controlling the...

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Main Authors: Torrubia, P. Lozano, Billingham, John, Axinte, Dragos A.
Format: Article
Published: Royal Society 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/34674/
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author Torrubia, P. Lozano
Billingham, John
Axinte, Dragos A.
author_facet Torrubia, P. Lozano
Billingham, John
Axinte, Dragos A.
author_sort Torrubia, P. Lozano
building Nottingham Research Data Repository
collection Online Access
description Abrasive micro-waterjet processing is a non-conventional machining method that can be used to manufacture complex shapes in difficult-to-cut materials. Predicting the effect of the jet on the surface for a given set of machine parameters is a key element of controlling the process. However, the noise of the process is significant, making it difficult to design reliable jet-path strategies that produce good quality parts via controlled-depth milling. The process is highly unstable and has a strong random component that can affect the quality of the workpiece, especially in the case of controlled-depth milling. This study describes a method to predict the variability of the jet footprint for different jet feed speeds. A stochastic partial differential equation is used to describe the etched surface as the jet is moved over it, assuming that the erosion process can be divided into two main components: a deterministic part that corresponds to the average erosion of the jet, and a stochastic part that accounts for the noise generated at different stages of the process. The model predicts the variability of the trench profiles to within<8%. These advances could enable abrasive micro-waterjet technology as a suitable technology for controlled-depth milling.
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spelling nottingham-346742024-08-15T15:18:18Z https://eprints.nottingham.ac.uk/34674/ Stochastic simplified modelling of abrasive waterjet footprints Torrubia, P. Lozano Billingham, John Axinte, Dragos A. Abrasive micro-waterjet processing is a non-conventional machining method that can be used to manufacture complex shapes in difficult-to-cut materials. Predicting the effect of the jet on the surface for a given set of machine parameters is a key element of controlling the process. However, the noise of the process is significant, making it difficult to design reliable jet-path strategies that produce good quality parts via controlled-depth milling. The process is highly unstable and has a strong random component that can affect the quality of the workpiece, especially in the case of controlled-depth milling. This study describes a method to predict the variability of the jet footprint for different jet feed speeds. A stochastic partial differential equation is used to describe the etched surface as the jet is moved over it, assuming that the erosion process can be divided into two main components: a deterministic part that corresponds to the average erosion of the jet, and a stochastic part that accounts for the noise generated at different stages of the process. The model predicts the variability of the trench profiles to within<8%. These advances could enable abrasive micro-waterjet technology as a suitable technology for controlled-depth milling. Royal Society 2016-02-17 Article NonPeerReviewed Torrubia, P. Lozano, Billingham, John and Axinte, Dragos A. (2016) Stochastic simplified modelling of abrasive waterjet footprints. Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences, 472 (2186). pp. 1-22. ISSN 1471-2946 abrasive waterjet stochastic modelling machining erosion http://rspa.royalsocietypublishing.org/content/472/2186/20150836 doi:10.1098/rspa.2015.0836 doi:10.1098/rspa.2015.0836
spellingShingle abrasive waterjet
stochastic modelling
machining
erosion
Torrubia, P. Lozano
Billingham, John
Axinte, Dragos A.
Stochastic simplified modelling of abrasive waterjet footprints
title Stochastic simplified modelling of abrasive waterjet footprints
title_full Stochastic simplified modelling of abrasive waterjet footprints
title_fullStr Stochastic simplified modelling of abrasive waterjet footprints
title_full_unstemmed Stochastic simplified modelling of abrasive waterjet footprints
title_short Stochastic simplified modelling of abrasive waterjet footprints
title_sort stochastic simplified modelling of abrasive waterjet footprints
topic abrasive waterjet
stochastic modelling
machining
erosion
url https://eprints.nottingham.ac.uk/34674/
https://eprints.nottingham.ac.uk/34674/
https://eprints.nottingham.ac.uk/34674/