Study of manufacturing and measurement reproducibility on a laser textured structured surface

In recent years there has been increasing interest in the use of structured surfaces to provide specific functional performance. Such surfaces often consist of localised micro-scale surface features with predetermined geometries. The performance of the feature manufacturing process affects the funct...

Full description

Bibliographic Details
Main Authors: MacAulay, Gavin D., Senin, Nicola, Giusca, Claudiu L., Leach, Richard K.
Format: Article
Published: Elsevier 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/32751/
_version_ 1848794482498076672
author MacAulay, Gavin D.
Senin, Nicola
Giusca, Claudiu L.
Leach, Richard K.
author_facet MacAulay, Gavin D.
Senin, Nicola
Giusca, Claudiu L.
Leach, Richard K.
author_sort MacAulay, Gavin D.
building Nottingham Research Data Repository
collection Online Access
description In recent years there has been increasing interest in the use of structured surfaces to provide specific functional performance. Such surfaces often consist of localised micro-scale surface features with predetermined geometries. The performance of the feature manufacturing process affects the functional performance of the surface, and can be assessed by measurement of the resulting surface features. Measurement of the resulting micromanufactured surface features necessitates use of areal optical surface topography instruments. However, conventional characterisation methods, based on areal surface texture parameters, often prove inadequate, and may fail to capture the relevant geometric properties needed for an effective dimensional verification. This paper investigates an alternative route to verification, based on the determination of geometric attributes of the microfabricated features. This approach allows for direct assessment of manufacturing process performance, by comparison of the geometric attributes with their nominal values. An example application is shown in which a micromachining process (laser texturing) is used to fabricate a periodic pattern of dimples, which provide a low friction bearing surface. In this paper, manufacturing process performance is assessed by characterisation of the diameter and out-of-roundness. Sources of uncertainty associated with these geometric parameters are also considered.
first_indexed 2025-11-14T19:16:54Z
format Article
id nottingham-32751
institution University of Nottingham Malaysia Campus
institution_category Local University
last_indexed 2025-11-14T19:16:54Z
publishDate 2016
publisher Elsevier
recordtype eprints
repository_type Digital Repository
spelling nottingham-327512020-05-04T17:40:30Z https://eprints.nottingham.ac.uk/32751/ Study of manufacturing and measurement reproducibility on a laser textured structured surface MacAulay, Gavin D. Senin, Nicola Giusca, Claudiu L. Leach, Richard K. In recent years there has been increasing interest in the use of structured surfaces to provide specific functional performance. Such surfaces often consist of localised micro-scale surface features with predetermined geometries. The performance of the feature manufacturing process affects the functional performance of the surface, and can be assessed by measurement of the resulting surface features. Measurement of the resulting micromanufactured surface features necessitates use of areal optical surface topography instruments. However, conventional characterisation methods, based on areal surface texture parameters, often prove inadequate, and may fail to capture the relevant geometric properties needed for an effective dimensional verification. This paper investigates an alternative route to verification, based on the determination of geometric attributes of the microfabricated features. This approach allows for direct assessment of manufacturing process performance, by comparison of the geometric attributes with their nominal values. An example application is shown in which a micromachining process (laser texturing) is used to fabricate a periodic pattern of dimples, which provide a low friction bearing surface. In this paper, manufacturing process performance is assessed by characterisation of the diameter and out-of-roundness. Sources of uncertainty associated with these geometric parameters are also considered. Elsevier 2016-03-26 Article PeerReviewed MacAulay, Gavin D., Senin, Nicola, Giusca, Claudiu L. and Leach, Richard K. (2016) Study of manufacturing and measurement reproducibility on a laser textured structured surface. Measurement . ISSN 0263-2241 Structured surfaces Laser texturing Surface metrology http://www.sciencedirect.com/science/article/pii/S0263224116300100 doi:10.1016/j.measurement.2016.03.042 doi:10.1016/j.measurement.2016.03.042
spellingShingle Structured surfaces
Laser texturing
Surface metrology
MacAulay, Gavin D.
Senin, Nicola
Giusca, Claudiu L.
Leach, Richard K.
Study of manufacturing and measurement reproducibility on a laser textured structured surface
title Study of manufacturing and measurement reproducibility on a laser textured structured surface
title_full Study of manufacturing and measurement reproducibility on a laser textured structured surface
title_fullStr Study of manufacturing and measurement reproducibility on a laser textured structured surface
title_full_unstemmed Study of manufacturing and measurement reproducibility on a laser textured structured surface
title_short Study of manufacturing and measurement reproducibility on a laser textured structured surface
title_sort study of manufacturing and measurement reproducibility on a laser textured structured surface
topic Structured surfaces
Laser texturing
Surface metrology
url https://eprints.nottingham.ac.uk/32751/
https://eprints.nottingham.ac.uk/32751/
https://eprints.nottingham.ac.uk/32751/