Design and evaluation of high power density brushless DC permanent magnet machines

Permanent Magnet brushless DC motors are now competing with many other types of motors in the world industries application. However, for low and medium power applications, brushless DC motors are often the main option due to its recognized advantage such as having no commutator, more efficient, need...

Full description

Bibliographic Details
Main Author: Othman, Md Nazri Bin
Format: Thesis (University of Nottingham only)
Language:English
Published: 2012
Subjects:
Online Access:https://eprints.nottingham.ac.uk/14530/
_version_ 1848791983111274496
author Othman, Md Nazri Bin
author_facet Othman, Md Nazri Bin
author_sort Othman, Md Nazri Bin
building Nottingham Research Data Repository
collection Online Access
description Permanent Magnet brushless DC motors are now competing with many other types of motors in the world industries application. However, for low and medium power applications, brushless DC motors are often the main option due to its recognized advantage such as having no commutator, more efficient, need less maintenance, smaller in size and can operate at higher speeds than conventional motors. The overall objective of this project is to produce an improved prototype BLDC motor with concentrated winding concept for an aircraft actuator application. Specifically, the aim is to extract the maximum power density and torque per kilograms by utilizing high switching frequencies, high pole numbers and minimizing magnetic material content. In this work, the research has focused on developing a procedure to design the BLDC motor by selecting several parameters and analysing their effects on the overall performance. Therefore, this research involved software and hardware methods which are broken down into field and circuit modeling, calculation of basic dimensions, magnetic circuit calculations, stator slot design, winding design, performance and loss calculation and lastly prototyping. Magnet software for finite element method (FEM) analysis and analysis programs based on standard software are used to optimize the overall performances. The proposed methods are verified by actual experimental result on the developed prototype. The performance of the prototyped machine is evaluated by using a high speed 150kw, 20,000 rpm test rig and data capturing equipment.
first_indexed 2025-11-14T18:37:10Z
format Thesis (University of Nottingham only)
id nottingham-14530
institution University of Nottingham Malaysia Campus
institution_category Local University
language English
last_indexed 2025-11-14T18:37:10Z
publishDate 2012
recordtype eprints
repository_type Digital Repository
spelling nottingham-145302025-02-28T11:31:27Z https://eprints.nottingham.ac.uk/14530/ Design and evaluation of high power density brushless DC permanent magnet machines Othman, Md Nazri Bin Permanent Magnet brushless DC motors are now competing with many other types of motors in the world industries application. However, for low and medium power applications, brushless DC motors are often the main option due to its recognized advantage such as having no commutator, more efficient, need less maintenance, smaller in size and can operate at higher speeds than conventional motors. The overall objective of this project is to produce an improved prototype BLDC motor with concentrated winding concept for an aircraft actuator application. Specifically, the aim is to extract the maximum power density and torque per kilograms by utilizing high switching frequencies, high pole numbers and minimizing magnetic material content. In this work, the research has focused on developing a procedure to design the BLDC motor by selecting several parameters and analysing their effects on the overall performance. Therefore, this research involved software and hardware methods which are broken down into field and circuit modeling, calculation of basic dimensions, magnetic circuit calculations, stator slot design, winding design, performance and loss calculation and lastly prototyping. Magnet software for finite element method (FEM) analysis and analysis programs based on standard software are used to optimize the overall performances. The proposed methods are verified by actual experimental result on the developed prototype. The performance of the prototyped machine is evaluated by using a high speed 150kw, 20,000 rpm test rig and data capturing equipment. 2012-03-15 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en arr https://eprints.nottingham.ac.uk/14530/1/582592.pdf Othman, Md Nazri Bin (2012) Design and evaluation of high power density brushless DC permanent magnet machines. PhD thesis, University of Nottingham. Prototype BLDC motor Concentrated winding Aircraft actuator High switching frequencies High pole numbers Maximum torque
spellingShingle Prototype BLDC motor
Concentrated winding
Aircraft actuator
High switching frequencies
High pole numbers
Maximum torque
Othman, Md Nazri Bin
Design and evaluation of high power density brushless DC permanent magnet machines
title Design and evaluation of high power density brushless DC permanent magnet machines
title_full Design and evaluation of high power density brushless DC permanent magnet machines
title_fullStr Design and evaluation of high power density brushless DC permanent magnet machines
title_full_unstemmed Design and evaluation of high power density brushless DC permanent magnet machines
title_short Design and evaluation of high power density brushless DC permanent magnet machines
title_sort design and evaluation of high power density brushless dc permanent magnet machines
topic Prototype BLDC motor
Concentrated winding
Aircraft actuator
High switching frequencies
High pole numbers
Maximum torque
url https://eprints.nottingham.ac.uk/14530/