Analysis of the vacuum infusion moulding process

This thesis focuses on flow through compliant porous media with applications to the manufacturing of composites by vacuum infusion (VI). The context of this work is the need for reliability in environmentally friendly composite processing methods for composite materials. Commercial reality and the p...

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Main Author: Correia, Nuno André Curado Mateus
Format: Thesis (University of Nottingham only)
Language:English
Published: 2004
Subjects:
Online Access:https://eprints.nottingham.ac.uk/12762/
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author Correia, Nuno André Curado Mateus
author_facet Correia, Nuno André Curado Mateus
author_sort Correia, Nuno André Curado Mateus
building Nottingham Research Data Repository
collection Online Access
description This thesis focuses on flow through compliant porous media with applications to the manufacturing of composites by vacuum infusion (VI). The context of this work is the need for reliability in environmentally friendly composite processing methods for composite materials. Commercial reality and the prospective application to low cost structures for the transportation industry dictate that appropriate emphasis should be put on obtaining robust simulations, ensuring reliability and progressing toward efficient means of process control. In this context, the open mould manufacturing processes which have been used to produce large composite structures, and are not conducive to quality nor environmental responsibility, must be replaced. Hence, establishing composites as a viable alternative requires closed moulding techniques, of which VI is the most practical for large structures, but where reliability is required for economic survival. This work addresses many aspects of this problem, by making innovative use of fluid mechanics and developing, implementing and proposing new analysis and modelling tools for VI. Main results include a validated analytical model for flow through compliant media, a study of the compliance of textile reinforcements, a finite element model for VI and novel stochastic techniques for the analysis of reliability in liquid composite moulding processes. The work discussed herein stems from a thorough evaluation of published models and leads to novel flow modelling tools for VI including a unique and general formalism for textile compliance. Using these tools it was possible to study, for the first time, the effect of different parameters on VI manufacturing. The reliability issue was addressed by integrating stochastic models for compliance and permeability, and the ability to model complex geometries was demonstrated by adapting a commercial finite element flow code (LIMS).
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format Thesis (University of Nottingham only)
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language English
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spelling nottingham-127622025-02-28T11:21:12Z https://eprints.nottingham.ac.uk/12762/ Analysis of the vacuum infusion moulding process Correia, Nuno André Curado Mateus This thesis focuses on flow through compliant porous media with applications to the manufacturing of composites by vacuum infusion (VI). The context of this work is the need for reliability in environmentally friendly composite processing methods for composite materials. Commercial reality and the prospective application to low cost structures for the transportation industry dictate that appropriate emphasis should be put on obtaining robust simulations, ensuring reliability and progressing toward efficient means of process control. In this context, the open mould manufacturing processes which have been used to produce large composite structures, and are not conducive to quality nor environmental responsibility, must be replaced. Hence, establishing composites as a viable alternative requires closed moulding techniques, of which VI is the most practical for large structures, but where reliability is required for economic survival. This work addresses many aspects of this problem, by making innovative use of fluid mechanics and developing, implementing and proposing new analysis and modelling tools for VI. Main results include a validated analytical model for flow through compliant media, a study of the compliance of textile reinforcements, a finite element model for VI and novel stochastic techniques for the analysis of reliability in liquid composite moulding processes. The work discussed herein stems from a thorough evaluation of published models and leads to novel flow modelling tools for VI including a unique and general formalism for textile compliance. Using these tools it was possible to study, for the first time, the effect of different parameters on VI manufacturing. The reliability issue was addressed by integrating stochastic models for compliance and permeability, and the ability to model complex geometries was demonstrated by adapting a commercial finite element flow code (LIMS). 2004 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en arr https://eprints.nottingham.ac.uk/12762/1/413589.pdf Correia, Nuno André Curado Mateus (2004) Analysis of the vacuum infusion moulding process. PhD thesis, University of Nottingham. Moulding processes Porous media Manufacturing of composites Composite processing methods
spellingShingle Moulding processes
Porous media
Manufacturing of composites
Composite processing methods
Correia, Nuno André Curado Mateus
Analysis of the vacuum infusion moulding process
title Analysis of the vacuum infusion moulding process
title_full Analysis of the vacuum infusion moulding process
title_fullStr Analysis of the vacuum infusion moulding process
title_full_unstemmed Analysis of the vacuum infusion moulding process
title_short Analysis of the vacuum infusion moulding process
title_sort analysis of the vacuum infusion moulding process
topic Moulding processes
Porous media
Manufacturing of composites
Composite processing methods
url https://eprints.nottingham.ac.uk/12762/