Mechanical modeling of thermal barrier coatings at high temperatures

Thermal barrier coatings (TBCs) are usually applied on high temperature gas turbine components. They reduce the need for additional cooling of the exposed surfaces and improve the durability of the underlying materials. However, the lack of reliable lifting methods limits their applicability in the...

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Main Author: Hermosilla, Unai
Format: Thesis (University of Nottingham only)
Language:English
Published: 2008
Subjects:
Online Access:https://eprints.nottingham.ac.uk/12155/
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author Hermosilla, Unai
author_facet Hermosilla, Unai
author_sort Hermosilla, Unai
building Nottingham Research Data Repository
collection Online Access
description Thermal barrier coatings (TBCs) are usually applied on high temperature gas turbine components. They reduce the need for additional cooling of the exposed surfaces and improve the durability of the underlying materials. However, the lack of reliable lifting methods limits their applicability in the design of turbine components and so they are usually employed as additional protection for components that already meet the design requirements. In order to develop failure models and equations of practical interest, the mechanical behaviour and degradation of properties of coatings at elevated temperature needs to be understood. Several phenomena such as the growth of an oxide layer, degradation of bond coats, creep and thermal expansion mismatch between the different layers that compose the TBC contribute in the development of stresses at high temperature. The effect of thermal cycling has been covered in previous research, giving rise to models that explained how accumulated cyclic inelastic strains occurred in the bond coat and oxide layer due to the thermal expansion mismatch. This favoured the wrinkling of the oxide layer and the concentration of stresses, which could eventually cause crack nucleation, growth and failure of the coating. The research contained in this thesis focuses mainly on the development of stress concentrations during high temperature exposure. A coupled micro-structural-mechanical constitutive model was implemented in order to take into account the processes the coatings undergo at high temperature. High tensile stresses, perpendicular to the oxide-top coat interface, which may induce crack nucleation within the oxide layer at high temperature, were obtained.
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format Thesis (University of Nottingham only)
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spelling nottingham-121552025-02-28T11:17:52Z https://eprints.nottingham.ac.uk/12155/ Mechanical modeling of thermal barrier coatings at high temperatures Hermosilla, Unai Thermal barrier coatings (TBCs) are usually applied on high temperature gas turbine components. They reduce the need for additional cooling of the exposed surfaces and improve the durability of the underlying materials. However, the lack of reliable lifting methods limits their applicability in the design of turbine components and so they are usually employed as additional protection for components that already meet the design requirements. In order to develop failure models and equations of practical interest, the mechanical behaviour and degradation of properties of coatings at elevated temperature needs to be understood. Several phenomena such as the growth of an oxide layer, degradation of bond coats, creep and thermal expansion mismatch between the different layers that compose the TBC contribute in the development of stresses at high temperature. The effect of thermal cycling has been covered in previous research, giving rise to models that explained how accumulated cyclic inelastic strains occurred in the bond coat and oxide layer due to the thermal expansion mismatch. This favoured the wrinkling of the oxide layer and the concentration of stresses, which could eventually cause crack nucleation, growth and failure of the coating. The research contained in this thesis focuses mainly on the development of stress concentrations during high temperature exposure. A coupled micro-structural-mechanical constitutive model was implemented in order to take into account the processes the coatings undergo at high temperature. High tensile stresses, perpendicular to the oxide-top coat interface, which may induce crack nucleation within the oxide layer at high temperature, were obtained. 2008 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en arr https://eprints.nottingham.ac.uk/12155/1/thesis-submitted.pdf Hermosilla, Unai (2008) Mechanical modeling of thermal barrier coatings at high temperatures. PhD thesis, University of Nottingham. Protective coatings coatings thermal properties heat resistant materials
spellingShingle Protective coatings
coatings
thermal properties
heat resistant materials
Hermosilla, Unai
Mechanical modeling of thermal barrier coatings at high temperatures
title Mechanical modeling of thermal barrier coatings at high temperatures
title_full Mechanical modeling of thermal barrier coatings at high temperatures
title_fullStr Mechanical modeling of thermal barrier coatings at high temperatures
title_full_unstemmed Mechanical modeling of thermal barrier coatings at high temperatures
title_short Mechanical modeling of thermal barrier coatings at high temperatures
title_sort mechanical modeling of thermal barrier coatings at high temperatures
topic Protective coatings
coatings
thermal properties
heat resistant materials
url https://eprints.nottingham.ac.uk/12155/