Creep of welded branched pipes

Creep failure of welds in high-temperature power plant steam piping systems is known to be a potential cause of plant failure. Creep behaviour of plain pipes with circumferential welds and cross-weld specimens have received fairly extensive attention. However, research into the creep behaviour of we...

Full description

Bibliographic Details
Main Author: Rayner, Glen
Format: Thesis (University of Nottingham only)
Language:English
Published: 2004
Subjects:
Online Access:https://eprints.nottingham.ac.uk/11660/
_version_ 1848791328462209024
author Rayner, Glen
author_facet Rayner, Glen
author_sort Rayner, Glen
building Nottingham Research Data Repository
collection Online Access
description Creep failure of welds in high-temperature power plant steam piping systems is known to be a potential cause of plant failure. Creep behaviour of plain pipes with circumferential welds and cross-weld specimens have received fairly extensive attention. However, research into the creep behaviour of welded thick-walled branched steam pipes has received less attention. Consequently, this thesis addresses improving the understanding of the creep behaviour for this type of geometry. Numerical and analytical methods are used to assess the creep behaviour of typical power plant branched pipe geometries. The effects of various geometric and material parameters on the creep stress and creep life behaviour of the connections are studied. In particular, the effect of the differing creep properties associated with the various material regions of the weld are investigated. The importance of incorporation of weld properties in creep life assessments is thus assessed. Finite element steady-state and continuum damage mechanics creep analyses have been used to identify the relative creep strength of typical connections compared to plain pipes. The work identifies typical creep rupture locations within branched pipe welds and the associated damage accumulation at and around these positions. Various creep life assessment methods/procedures are used in practise: these are mainly the British Standard codes, British Energy's R5 procedure, steady state creep approaches and continuum damage mechanics approaches. The relative accuracy and conservatism of these distinct approaches are addressed for the application to typical branched pipes. The general formulation of steady-state creep stress is applied to the parametric study of weld materials in a typical multi-material welded branched pipe. An approximate interpolation technique for power-law creep is implemented to reduce the number of analyses needed to span a wide range of material parameters. The method is used to estimate the creep stresses and lives at several critical regions within the various material zones of the weld. The advantages of the technique are related to the small number of analyses required and the simple and compact way of presenting the results for weld design and life assessment purposes.
first_indexed 2025-11-14T18:26:46Z
format Thesis (University of Nottingham only)
id nottingham-11660
institution University of Nottingham Malaysia Campus
institution_category Local University
language English
last_indexed 2025-11-14T18:26:46Z
publishDate 2004
recordtype eprints
repository_type Digital Repository
spelling nottingham-116602025-02-28T11:14:51Z https://eprints.nottingham.ac.uk/11660/ Creep of welded branched pipes Rayner, Glen Creep failure of welds in high-temperature power plant steam piping systems is known to be a potential cause of plant failure. Creep behaviour of plain pipes with circumferential welds and cross-weld specimens have received fairly extensive attention. However, research into the creep behaviour of welded thick-walled branched steam pipes has received less attention. Consequently, this thesis addresses improving the understanding of the creep behaviour for this type of geometry. Numerical and analytical methods are used to assess the creep behaviour of typical power plant branched pipe geometries. The effects of various geometric and material parameters on the creep stress and creep life behaviour of the connections are studied. In particular, the effect of the differing creep properties associated with the various material regions of the weld are investigated. The importance of incorporation of weld properties in creep life assessments is thus assessed. Finite element steady-state and continuum damage mechanics creep analyses have been used to identify the relative creep strength of typical connections compared to plain pipes. The work identifies typical creep rupture locations within branched pipe welds and the associated damage accumulation at and around these positions. Various creep life assessment methods/procedures are used in practise: these are mainly the British Standard codes, British Energy's R5 procedure, steady state creep approaches and continuum damage mechanics approaches. The relative accuracy and conservatism of these distinct approaches are addressed for the application to typical branched pipes. The general formulation of steady-state creep stress is applied to the parametric study of weld materials in a typical multi-material welded branched pipe. An approximate interpolation technique for power-law creep is implemented to reduce the number of analyses needed to span a wide range of material parameters. The method is used to estimate the creep stresses and lives at several critical regions within the various material zones of the weld. The advantages of the technique are related to the small number of analyses required and the simple and compact way of presenting the results for weld design and life assessment purposes. 2004-12-10 Thesis (University of Nottingham only) NonPeerReviewed application/pdf en arr https://eprints.nottingham.ac.uk/11660/1/412123.pdf Rayner, Glen (2004) Creep of welded branched pipes. PhD thesis, University of Nottingham. Creep behaviour Welded joints Pipelines Pipe joints
spellingShingle Creep behaviour
Welded joints
Pipelines
Pipe joints
Rayner, Glen
Creep of welded branched pipes
title Creep of welded branched pipes
title_full Creep of welded branched pipes
title_fullStr Creep of welded branched pipes
title_full_unstemmed Creep of welded branched pipes
title_short Creep of welded branched pipes
title_sort creep of welded branched pipes
topic Creep behaviour
Welded joints
Pipelines
Pipe joints
url https://eprints.nottingham.ac.uk/11660/