Flow start-up and transportation of waxy crude oil in pipelines-A review

Wax deposition and gel formation have been crucial problems to the oil industries. The deposition of waxes would lead to gelation which blocks flow in pipelines and interrupts steady production of oil at offshore fields. The plugged gel needs to be restarted by applying a pressure that is much hig...

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Main Authors: Girma, T. Chala*, Shaharin, A. Sulaiman, Azuraien, Japper Jaafar
Format: Article
Published: Elsevier B.V. 2018
Subjects:
Online Access:http://eprints.intimal.edu.my/998/
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author Girma, T. Chala*
Shaharin, A. Sulaiman
Azuraien, Japper Jaafar
author_facet Girma, T. Chala*
Shaharin, A. Sulaiman
Azuraien, Japper Jaafar
author_sort Girma, T. Chala*
building INTI Institutional Repository
collection Online Access
description Wax deposition and gel formation have been crucial problems to the oil industries. The deposition of waxes would lead to gelation which blocks flow in pipelines and interrupts steady production of oil at offshore fields. The plugged gel needs to be restarted by applying a pressure that is much higher than the steady pressure in normal production flow, requesting for higher capacity pumps and piping dimensions. However, the available conventional restart pressure over-predicts pumping pressure and pipeline dimensions as it neglects the occurrence of thermal shrinkage and the resulting gas voids formed within the gelled crude oil and assumes waxy crude as single phase and incompressible fluid. The paucity of researches on quantification and locating of voids within the gel across and along the pipelines maintains the assumption made earlier to this date. There have been different researches conducted to prove that the over predicted restart pressure and piping dimensions result in excessive unnecessary cost to oil industries. This paper reviews the transportation of waxy crude oil at offshore fields and the previous researches on the behavior of waxy crude oil in Newtonian and non-Newtonian regions. In addition, the restart-ups process and the associated problems encountered, flow assurance and management of waxy crude oil, flow improvers of waxy crude oil gel following sufficient cooling are thoroughly discussed. It further reviews previous researches on thermal shrinkage and intra-gel voids formation in waxy crude oil which would help in the process of developing vigorous wax deposition model and restart pressure equations. Furthermore, different mechanisms used to ease restart pumping of gelled crude oil in pipelines are highlighted.
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spelling intimal-9982017-11-29T03:42:27Z http://eprints.intimal.edu.my/998/ Flow start-up and transportation of waxy crude oil in pipelines-A review Girma, T. Chala* Shaharin, A. Sulaiman Azuraien, Japper Jaafar TJ Mechanical engineering and machinery Wax deposition and gel formation have been crucial problems to the oil industries. The deposition of waxes would lead to gelation which blocks flow in pipelines and interrupts steady production of oil at offshore fields. The plugged gel needs to be restarted by applying a pressure that is much higher than the steady pressure in normal production flow, requesting for higher capacity pumps and piping dimensions. However, the available conventional restart pressure over-predicts pumping pressure and pipeline dimensions as it neglects the occurrence of thermal shrinkage and the resulting gas voids formed within the gelled crude oil and assumes waxy crude as single phase and incompressible fluid. The paucity of researches on quantification and locating of voids within the gel across and along the pipelines maintains the assumption made earlier to this date. There have been different researches conducted to prove that the over predicted restart pressure and piping dimensions result in excessive unnecessary cost to oil industries. This paper reviews the transportation of waxy crude oil at offshore fields and the previous researches on the behavior of waxy crude oil in Newtonian and non-Newtonian regions. In addition, the restart-ups process and the associated problems encountered, flow assurance and management of waxy crude oil, flow improvers of waxy crude oil gel following sufficient cooling are thoroughly discussed. It further reviews previous researches on thermal shrinkage and intra-gel voids formation in waxy crude oil which would help in the process of developing vigorous wax deposition model and restart pressure equations. Furthermore, different mechanisms used to ease restart pumping of gelled crude oil in pipelines are highlighted. Elsevier B.V. 2018 Article PeerReviewed Girma, T. Chala* and Shaharin, A. Sulaiman and Azuraien, Japper Jaafar (2018) Flow start-up and transportation of waxy crude oil in pipelines-A review. Journal of Non-Newtonian Fluid Mechanics, 251. pp. 69-87. ISSN 0377-0257 http://www.sciencedirect.com./science/article/pii/S0377025717300903 https://doi.org/10.1016/j.jnnfm.2017.11.008
spellingShingle TJ Mechanical engineering and machinery
Girma, T. Chala*
Shaharin, A. Sulaiman
Azuraien, Japper Jaafar
Flow start-up and transportation of waxy crude oil in pipelines-A review
title Flow start-up and transportation of waxy crude oil in pipelines-A review
title_full Flow start-up and transportation of waxy crude oil in pipelines-A review
title_fullStr Flow start-up and transportation of waxy crude oil in pipelines-A review
title_full_unstemmed Flow start-up and transportation of waxy crude oil in pipelines-A review
title_short Flow start-up and transportation of waxy crude oil in pipelines-A review
title_sort flow start-up and transportation of waxy crude oil in pipelines-a review
topic TJ Mechanical engineering and machinery
url http://eprints.intimal.edu.my/998/
http://eprints.intimal.edu.my/998/
http://eprints.intimal.edu.my/998/