Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs

The rail fastening system is a critical component ensuring the secure attachment of rails, thereby playing a pivotal role in track safety and the prevention of derailments. Key constituents, including rail clamps, tensioning bolts, washers, elastomer pads, and base plates, collectively contrib...

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Main Authors: Goh, Ching Pang, Tan, Weng Chun
Format: Article
Language:English
English
Published: INTI International University 2023
Subjects:
Online Access:http://eprints.intimal.edu.my/1901/
http://eprints.intimal.edu.my/1901/1/joit2023_31r.pdf
http://eprints.intimal.edu.my/1901/2/339
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author Goh, Ching Pang
Tan, Weng Chun
author_facet Goh, Ching Pang
Tan, Weng Chun
author_sort Goh, Ching Pang
building INTI Institutional Repository
collection Online Access
description The rail fastening system is a critical component ensuring the secure attachment of rails, thereby playing a pivotal role in track safety and the prevention of derailments. Key constituents, including rail clamps, tensioning bolts, washers, elastomer pads, and base plates, collectively contribute to the system's efficacy. In the context of Malaysia, the base plate design has remained unchanged for more than a decade. Notably, the adjustable washer, crucial for absorbing train vibrations, encounters compatibility issues with the teeth configuration of the base plate. Consequently, excessive rotational force is necessitated during installation, resulting in initial deformation and wear. This adversely affects the performance of both the base plate and the rail fastening system. To address these challenges, this research undertakes a comprehensive investigation and analysis aimed at enhancing the performance and design of the base plate and its associated components. The outcomes reveal a redesigned base plate capable of reducing stress on the tooth structure by an impressive 69.4%.
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spelling intimal-19012025-07-21T09:18:39Z http://eprints.intimal.edu.my/1901/ Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs Goh, Ching Pang Tan, Weng Chun T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery The rail fastening system is a critical component ensuring the secure attachment of rails, thereby playing a pivotal role in track safety and the prevention of derailments. Key constituents, including rail clamps, tensioning bolts, washers, elastomer pads, and base plates, collectively contribute to the system's efficacy. In the context of Malaysia, the base plate design has remained unchanged for more than a decade. Notably, the adjustable washer, crucial for absorbing train vibrations, encounters compatibility issues with the teeth configuration of the base plate. Consequently, excessive rotational force is necessitated during installation, resulting in initial deformation and wear. This adversely affects the performance of both the base plate and the rail fastening system. To address these challenges, this research undertakes a comprehensive investigation and analysis aimed at enhancing the performance and design of the base plate and its associated components. The outcomes reveal a redesigned base plate capable of reducing stress on the tooth structure by an impressive 69.4%. INTI International University 2023-12 Article PeerReviewed text en cc_by_4 http://eprints.intimal.edu.my/1901/1/joit2023_31r.pdf text en cc_by_4 http://eprints.intimal.edu.my/1901/2/339 Goh, Ching Pang and Tan, Weng Chun (2023) Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs. Journal of Innovation and Technology, 2023 (31). pp. 1-9. ISSN 2805-5179 http://ipublishing.intimal.edu.my/joint.html
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
Goh, Ching Pang
Tan, Weng Chun
Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs
title Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs
title_full Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs
title_fullStr Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs
title_full_unstemmed Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs
title_short Optimizing Rail System Stability: Investigating Wear Patterns in Adjustable Steel Washer Equipped Base Plate Designs
title_sort optimizing rail system stability: investigating wear patterns in adjustable steel washer equipped base plate designs
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
url http://eprints.intimal.edu.my/1901/
http://eprints.intimal.edu.my/1901/
http://eprints.intimal.edu.my/1901/1/joit2023_31r.pdf
http://eprints.intimal.edu.my/1901/2/339