CNC Cutting Tools` Life Prediction Using Data Mining Approach

The failure of CNC machine tools has always been a negative impact on the manufacturing environment. The consequences of the failure will influence the production control, which further increases the duration of unplanned maintenance. To avoid such situations, it is required to predict the tools’...

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Main Authors: Chan, Choon Kit, Wong, Marven, Zhen Siang
Format: Article
Language:English
English
Published: INTI International University 2022
Subjects:
Online Access:http://eprints.intimal.edu.my/1611/
http://eprints.intimal.edu.my/1611/1/joit2022_11r.pdf
http://eprints.intimal.edu.my/1611/2/296
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author Chan, Choon Kit
Wong, Marven, Zhen Siang
author_facet Chan, Choon Kit
Wong, Marven, Zhen Siang
author_sort Chan, Choon Kit
building INTI Institutional Repository
collection Online Access
description The failure of CNC machine tools has always been a negative impact on the manufacturing environment. The consequences of the failure will influence the production control, which further increases the duration of unplanned maintenance. To avoid such situations, it is required to predict the tools’ behaviours based on the raw data collected from machines. Hence, the objective of this paper is to obtain the machine tool life using the machining parameters including cutting speed, feed rate, and depth of cut which may affect the tool life in the prediction. All the data is collected by using different types of machine tools material against different types of workpieces. In this paper, classification is chosen to be the data mining approach with two algorithms to build the model for prediction, which are linear regression and multilayer perceptron. The data collected was being split into training and testing data. There are 40% of the data used for training data to build the predictive models while 60% of the data collected is used as testing data. The result of predicted tool life is then validated with the Taylor’s Extended Tool Life equation according to the ISO standard 3685 and ISO 8688-2. The results show that our proposed method is on par with the tool life predicted by Taylor’s method.
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spelling intimal-16112025-07-23T03:33:35Z http://eprints.intimal.edu.my/1611/ CNC Cutting Tools` Life Prediction Using Data Mining Approach Chan, Choon Kit Wong, Marven, Zhen Siang T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery The failure of CNC machine tools has always been a negative impact on the manufacturing environment. The consequences of the failure will influence the production control, which further increases the duration of unplanned maintenance. To avoid such situations, it is required to predict the tools’ behaviours based on the raw data collected from machines. Hence, the objective of this paper is to obtain the machine tool life using the machining parameters including cutting speed, feed rate, and depth of cut which may affect the tool life in the prediction. All the data is collected by using different types of machine tools material against different types of workpieces. In this paper, classification is chosen to be the data mining approach with two algorithms to build the model for prediction, which are linear regression and multilayer perceptron. The data collected was being split into training and testing data. There are 40% of the data used for training data to build the predictive models while 60% of the data collected is used as testing data. The result of predicted tool life is then validated with the Taylor’s Extended Tool Life equation according to the ISO standard 3685 and ISO 8688-2. The results show that our proposed method is on par with the tool life predicted by Taylor’s method. INTI International University 2022-04 Article PeerReviewed text en cc_by_4 http://eprints.intimal.edu.my/1611/1/joit2022_11r.pdf text en cc_by_4 http://eprints.intimal.edu.my/1611/2/296 Chan, Choon Kit and Wong, Marven, Zhen Siang (2022) CNC Cutting Tools` Life Prediction Using Data Mining Approach. Journal of Innovation and Technology, 2022 (11). pp. 1-7. ISSN 2805-5179 http://ipublishing.intimal.edu.my/joint.html
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
Chan, Choon Kit
Wong, Marven, Zhen Siang
CNC Cutting Tools` Life Prediction Using Data Mining Approach
title CNC Cutting Tools` Life Prediction Using Data Mining Approach
title_full CNC Cutting Tools` Life Prediction Using Data Mining Approach
title_fullStr CNC Cutting Tools` Life Prediction Using Data Mining Approach
title_full_unstemmed CNC Cutting Tools` Life Prediction Using Data Mining Approach
title_short CNC Cutting Tools` Life Prediction Using Data Mining Approach
title_sort cnc cutting tools` life prediction using data mining approach
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
url http://eprints.intimal.edu.my/1611/
http://eprints.intimal.edu.my/1611/
http://eprints.intimal.edu.my/1611/1/joit2022_11r.pdf
http://eprints.intimal.edu.my/1611/2/296