Lean manufacturing system at Rainbow Enterprise

Mr. Johan was wondering how long his business could sustain. His company, Rainbow Enterprise was suffering from some internal problems. Being an owner-manager, Mr. Johan had to shoulder the challenges alone. Fortunately, in November 2017, he was introduced to Mr. Syakir, a...

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Main Authors: Mohd Alwi, Norhayati, Zainal Abidin, Nor Hafizah, Mokhtar, Norsyahida
Format: Article
Language:English
Published: IIUM Press 2020
Subjects:
Online Access:http://irep.iium.edu.my/79947/
http://irep.iium.edu.my/79947/1/87-Article%20Text-332-1-10-20200307.pdf
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author Mohd Alwi, Norhayati
Zainal Abidin, Nor Hafizah
Mokhtar, Norsyahida
author_facet Mohd Alwi, Norhayati
Zainal Abidin, Nor Hafizah
Mokhtar, Norsyahida
author_sort Mohd Alwi, Norhayati
building IIUM Repository
collection Online Access
description Mr. Johan was wondering how long his business could sustain. His company, Rainbow Enterprise was suffering from some internal problems. Being an owner-manager, Mr. Johan had to shoulder the challenges alone. Fortunately, in November 2017, he was introduced to Mr. Syakir, a consultant funded by Malaysian Productivity Centre. Between February and October 2018, the consultant provided some coaching and training to Rainbow Enterprise. In just a few months, the lean manufacturing system was introduced. Rainbow Enterprise invested some capital on changing the factory layout, improving the inventory management system and introducing proper planning and control system. Despite the changes, there were still issues that worth to be highlighted. Firstly, the company had production workers who were reluctant to change their attitude towards the new system. Secondly, due to the capacity issue on the management side, the 5S system was temporarily put on hold. Thirdly, it was still too soon to translate the results of the changes into monetary terms. By the end of 2018, Mr. Johan was still in doubt of the actual improvements that the consultant and the lean manufacturing system had offered him. How could Mr. Johan sustain his business? How could he progress further? Why were production workers reluctant to change? Were there hopes for future growth?
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spelling iium-799472020-11-23T03:39:01Z http://irep.iium.edu.my/79947/ Lean manufacturing system at Rainbow Enterprise Mohd Alwi, Norhayati Zainal Abidin, Nor Hafizah Mokhtar, Norsyahida HF5735 Business records management Mr. Johan was wondering how long his business could sustain. His company, Rainbow Enterprise was suffering from some internal problems. Being an owner-manager, Mr. Johan had to shoulder the challenges alone. Fortunately, in November 2017, he was introduced to Mr. Syakir, a consultant funded by Malaysian Productivity Centre. Between February and October 2018, the consultant provided some coaching and training to Rainbow Enterprise. In just a few months, the lean manufacturing system was introduced. Rainbow Enterprise invested some capital on changing the factory layout, improving the inventory management system and introducing proper planning and control system. Despite the changes, there were still issues that worth to be highlighted. Firstly, the company had production workers who were reluctant to change their attitude towards the new system. Secondly, due to the capacity issue on the management side, the 5S system was temporarily put on hold. Thirdly, it was still too soon to translate the results of the changes into monetary terms. By the end of 2018, Mr. Johan was still in doubt of the actual improvements that the consultant and the lean manufacturing system had offered him. How could Mr. Johan sustain his business? How could he progress further? Why were production workers reluctant to change? Were there hopes for future growth? IIUM Press 2020-03-11 Article PeerReviewed application/pdf en http://irep.iium.edu.my/79947/1/87-Article%20Text-332-1-10-20200307.pdf Mohd Alwi, Norhayati and Zainal Abidin, Nor Hafizah and Mokhtar, Norsyahida (2020) Lean manufacturing system at Rainbow Enterprise. IIUM Journal of Case Studies in Management, 11 (1). pp. 1-14. ISSN 2810-2327 E-ISSN 2710-7175 https://journals.iium.edu.my/ijcsm/index.php/jcsm/article/view/87/42
spellingShingle HF5735 Business records management
Mohd Alwi, Norhayati
Zainal Abidin, Nor Hafizah
Mokhtar, Norsyahida
Lean manufacturing system at Rainbow Enterprise
title Lean manufacturing system at Rainbow Enterprise
title_full Lean manufacturing system at Rainbow Enterprise
title_fullStr Lean manufacturing system at Rainbow Enterprise
title_full_unstemmed Lean manufacturing system at Rainbow Enterprise
title_short Lean manufacturing system at Rainbow Enterprise
title_sort lean manufacturing system at rainbow enterprise
topic HF5735 Business records management
url http://irep.iium.edu.my/79947/
http://irep.iium.edu.my/79947/
http://irep.iium.edu.my/79947/1/87-Article%20Text-332-1-10-20200307.pdf