Phase formation during reduction of iron sand with soda ash flux addition

Iron sand deposit in Indonesia generally consisted of titanomagnetite with ilmenite lamelaa occurred in magnetite particle structure, therefore direct physical separation through magnetic method at particle size of 400 mesh only capable increasing total iron content up to 60%. In order to increas...

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Main Authors: , Pramusanto, Purwanto, Hadi, Dahlan, Yuhelda, Saleh, Nuryadi
Format: Article
Language:English
Published: Trans Tech Publications Ltd., Switzerland 2011
Subjects:
Online Access:http://irep.iium.edu.my/7978/
http://irep.iium.edu.my/7978/1/AMR.264-265.801.pdf
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author , Pramusanto
Purwanto, Hadi
Dahlan, Yuhelda
Saleh, Nuryadi
author_facet , Pramusanto
Purwanto, Hadi
Dahlan, Yuhelda
Saleh, Nuryadi
author_sort , Pramusanto
building IIUM Repository
collection Online Access
description Iron sand deposit in Indonesia generally consisted of titanomagnetite with ilmenite lamelaa occurred in magnetite particle structure, therefore direct physical separation through magnetic method at particle size of 400 mesh only capable increasing total iron content up to 60%. In order to increase the grade of iron, decreasing TiO2 content in iron sand was applied by chemical method of alkaline fusion followed by grinding to 100 mesh and magnetic separation. Pre-oxidation was conducted prior to reduction and alkaline flux was added to coal based reduction system of in a rotary kiln. The alkali addition into the reduction system resulted to the formation of metallic iron and non metallic phases, in which sodium titanate compounds as nonmagnetic product can be separated from calcine using separator magnetic. XRD analyses of the concentrate and tailing as magnetic separation products showed concentrate was dominated by metallic phase compared to oxide phase and it doesn’t consisted iron-titan oxide and iron oxide. On the other hand, tailing was consisted iron-titan oxide and iron oxide.
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institution International Islamic University Malaysia
institution_category Local University
language English
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publishDate 2011
publisher Trans Tech Publications Ltd., Switzerland
recordtype eprints
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spelling iium-79782013-06-27T08:08:10Z http://irep.iium.edu.my/7978/ Phase formation during reduction of iron sand with soda ash flux addition , Pramusanto Purwanto, Hadi Dahlan, Yuhelda Saleh, Nuryadi TN600 Metallurgy Iron sand deposit in Indonesia generally consisted of titanomagnetite with ilmenite lamelaa occurred in magnetite particle structure, therefore direct physical separation through magnetic method at particle size of 400 mesh only capable increasing total iron content up to 60%. In order to increase the grade of iron, decreasing TiO2 content in iron sand was applied by chemical method of alkaline fusion followed by grinding to 100 mesh and magnetic separation. Pre-oxidation was conducted prior to reduction and alkaline flux was added to coal based reduction system of in a rotary kiln. The alkali addition into the reduction system resulted to the formation of metallic iron and non metallic phases, in which sodium titanate compounds as nonmagnetic product can be separated from calcine using separator magnetic. XRD analyses of the concentrate and tailing as magnetic separation products showed concentrate was dominated by metallic phase compared to oxide phase and it doesn’t consisted iron-titan oxide and iron oxide. On the other hand, tailing was consisted iron-titan oxide and iron oxide. Trans Tech Publications Ltd., Switzerland 2011-06-30 Article PeerReviewed application/pdf en http://irep.iium.edu.my/7978/1/AMR.264-265.801.pdf , Pramusanto and Purwanto, Hadi and Dahlan, Yuhelda and Saleh, Nuryadi (2011) Phase formation during reduction of iron sand with soda ash flux addition. Advanced Materials Research, 264-5. pp. 801-806. ISSN 1662-8985 http://www.scientific.net/AMR.264-265.801 10.4028/www.scientific.net/AMR.264-265.801
spellingShingle TN600 Metallurgy
, Pramusanto
Purwanto, Hadi
Dahlan, Yuhelda
Saleh, Nuryadi
Phase formation during reduction of iron sand with soda ash flux addition
title Phase formation during reduction of iron sand with soda ash flux addition
title_full Phase formation during reduction of iron sand with soda ash flux addition
title_fullStr Phase formation during reduction of iron sand with soda ash flux addition
title_full_unstemmed Phase formation during reduction of iron sand with soda ash flux addition
title_short Phase formation during reduction of iron sand with soda ash flux addition
title_sort phase formation during reduction of iron sand with soda ash flux addition
topic TN600 Metallurgy
url http://irep.iium.edu.my/7978/
http://irep.iium.edu.my/7978/
http://irep.iium.edu.my/7978/
http://irep.iium.edu.my/7978/1/AMR.264-265.801.pdf