Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate

High hardness, lower thermal expansion and friction coefficient, chemical inertness and strength are the most important characteristics of cutting tools, which can be enhanced by coating the tool surface with a thin layer of diamond. A variety of surface pretreatment methods have been developed to e...

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Main Authors: Sudin, Izman, Mohd. Yusof, Noordin, Safari, Habib, Engku Abu Bakar, Engku Mohd Nazim, Aluwi Shakir, Noor Adila, Konneh, Mohamed
Format: Proceeding Paper
Language:English
Published: 2010
Subjects:
Online Access:http://irep.iium.edu.my/7724/
http://irep.iium.edu.my/7724/1/549_Izman_et_al.pdf
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author Sudin, Izman
Mohd. Yusof, Noordin
Safari, Habib
Engku Abu Bakar, Engku Mohd Nazim
Aluwi Shakir, Noor Adila
Konneh, Mohamed
author_facet Sudin, Izman
Mohd. Yusof, Noordin
Safari, Habib
Engku Abu Bakar, Engku Mohd Nazim
Aluwi Shakir, Noor Adila
Konneh, Mohamed
author_sort Sudin, Izman
building IIUM Repository
collection Online Access
description High hardness, lower thermal expansion and friction coefficient, chemical inertness and strength are the most important characteristics of cutting tools, which can be enhanced by coating the tool surface with a thin layer of diamond. A variety of surface pretreatment methods have been developed to enhance diamond nucleation rate density and adhesion strength between diamond films and substrates which include scratching, seeding, electrical biasing, pulsed laser irradiation, interlayer, ion implantation, carburization and chemical pretreatment. Among them, chemical pretreatment is the simplest and cheapest. In this paper, a single step chemical pretreatment using mixture of sulfuric acid and hydrogen peroxide solutions were carried out on tungsten carbide with 6% cobalt (WC-6% Co). Three independent variables such as concentration of sulfuric acid, etching temperature and time were varied to investigate the best combination of these parameters for roughening the WC-6% Co surface. It was found that the highest surface roughness (Ra=1.3μm) was obtained when using 95% concentration of sulfuric acid, and lower etching temperature of 40oC in duration of two minutes etching time.
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format Proceeding Paper
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institution International Islamic University Malaysia
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language English
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publishDate 2010
recordtype eprints
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spelling iium-77242011-12-01T08:10:26Z http://irep.iium.edu.my/7724/ Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate Sudin, Izman Mohd. Yusof, Noordin Safari, Habib Engku Abu Bakar, Engku Mohd Nazim Aluwi Shakir, Noor Adila Konneh, Mohamed Q Science (General) High hardness, lower thermal expansion and friction coefficient, chemical inertness and strength are the most important characteristics of cutting tools, which can be enhanced by coating the tool surface with a thin layer of diamond. A variety of surface pretreatment methods have been developed to enhance diamond nucleation rate density and adhesion strength between diamond films and substrates which include scratching, seeding, electrical biasing, pulsed laser irradiation, interlayer, ion implantation, carburization and chemical pretreatment. Among them, chemical pretreatment is the simplest and cheapest. In this paper, a single step chemical pretreatment using mixture of sulfuric acid and hydrogen peroxide solutions were carried out on tungsten carbide with 6% cobalt (WC-6% Co). Three independent variables such as concentration of sulfuric acid, etching temperature and time were varied to investigate the best combination of these parameters for roughening the WC-6% Co surface. It was found that the highest surface roughness (Ra=1.3μm) was obtained when using 95% concentration of sulfuric acid, and lower etching temperature of 40oC in duration of two minutes etching time. 2010 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/7724/1/549_Izman_et_al.pdf Sudin, Izman and Mohd. Yusof, Noordin and Safari, Habib and Engku Abu Bakar, Engku Mohd Nazim and Aluwi Shakir, Noor Adila and Konneh, Mohamed (2010) Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate. In: 11th Asia Pacific Industrial Engineering and Management Systems (APIEMS) Conference, 7-10 Dec 2010, Melaka, Malaysia. (In Press) http://www.apiems2010.um.edu.my/
spellingShingle Q Science (General)
Sudin, Izman
Mohd. Yusof, Noordin
Safari, Habib
Engku Abu Bakar, Engku Mohd Nazim
Aluwi Shakir, Noor Adila
Konneh, Mohamed
Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
title Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
title_full Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
title_fullStr Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
title_full_unstemmed Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
title_short Effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
title_sort effect of high temperature chemical etching on surface roughness of tungsten carbide substrate
topic Q Science (General)
url http://irep.iium.edu.my/7724/
http://irep.iium.edu.my/7724/
http://irep.iium.edu.my/7724/1/549_Izman_et_al.pdf