Chip morphology as a performance predictor during high speed end milling of soda lime glass

Soda lime glass has application in DNA arrays and lab on chip manufacturing. Although investigation revealed that machining of such brittle material is possible using ductile mode under controlled cutting parameters and tool geometry, it remains a challenging task. Furthermore, ability of ductile...

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Main Authors: Bagum, Mst. Nasima, Konneh, Mohamed, Abdullah, Kasim Abdulrahman. ., Ali, Mohammad Yeakub
Format: Proceeding Paper
Language:English
English
English
Published: Institute of Physics Publishing 2018
Subjects:
Online Access:http://irep.iium.edu.my/64011/
http://irep.iium.edu.my/64011/1/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_conference%20article.pdf
http://irep.iium.edu.my/64011/2/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_scopus.pdf
http://irep.iium.edu.my/64011/13/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_WoS.pdf
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author Bagum, Mst. Nasima
Konneh, Mohamed
Abdullah, Kasim Abdulrahman. .
Ali, Mohammad Yeakub
author_facet Bagum, Mst. Nasima
Konneh, Mohamed
Abdullah, Kasim Abdulrahman. .
Ali, Mohammad Yeakub
author_sort Bagum, Mst. Nasima
building IIUM Repository
collection Online Access
description Soda lime glass has application in DNA arrays and lab on chip manufacturing. Although investigation revealed that machining of such brittle material is possible using ductile mode under controlled cutting parameters and tool geometry, it remains a challenging task. Furthermore, ability of ductile machining is usually assed through machined surface texture examination. Soda lime glass is a strain rate and temperature sensitive material. Hence, influence on attainment of ductile surface due to adiabatic heat generated during high speed end milling using uncoated tungsten carbide tool is investigated in this research. Experimental runs were designed using central composite design (CCD), taking spindle speed, feed rate and depth of cut as input variable and tool-chip contact point temperature (Ttc) and the surface roughness (Rt) as responses. Along with machined surface texture, Rt and chip morphology was examined to assess machinability of soda lime glass. The relation between Ttc and chip morphology was examined. Investigation showed that around glass transition temperature (Tg) ductile chip produced and subsequently clean and ductile final machined surface produced.
first_indexed 2025-11-14T17:04:09Z
format Proceeding Paper
id iium-64011
institution International Islamic University Malaysia
institution_category Local University
language English
English
English
last_indexed 2025-11-14T17:04:09Z
publishDate 2018
publisher Institute of Physics Publishing
recordtype eprints
repository_type Digital Repository
spelling iium-640112018-12-20T07:54:26Z http://irep.iium.edu.my/64011/ Chip morphology as a performance predictor during high speed end milling of soda lime glass Bagum, Mst. Nasima Konneh, Mohamed Abdullah, Kasim Abdulrahman. . Ali, Mohammad Yeakub T Technology (General) TJ Mechanical engineering and machinery TS Manufactures Soda lime glass has application in DNA arrays and lab on chip manufacturing. Although investigation revealed that machining of such brittle material is possible using ductile mode under controlled cutting parameters and tool geometry, it remains a challenging task. Furthermore, ability of ductile machining is usually assed through machined surface texture examination. Soda lime glass is a strain rate and temperature sensitive material. Hence, influence on attainment of ductile surface due to adiabatic heat generated during high speed end milling using uncoated tungsten carbide tool is investigated in this research. Experimental runs were designed using central composite design (CCD), taking spindle speed, feed rate and depth of cut as input variable and tool-chip contact point temperature (Ttc) and the surface roughness (Rt) as responses. Along with machined surface texture, Rt and chip morphology was examined to assess machinability of soda lime glass. The relation between Ttc and chip morphology was examined. Investigation showed that around glass transition temperature (Tg) ductile chip produced and subsequently clean and ductile final machined surface produced. Institute of Physics Publishing 2018-01 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/64011/1/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_conference%20article.pdf application/pdf en http://irep.iium.edu.my/64011/2/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_scopus.pdf application/pdf en http://irep.iium.edu.my/64011/13/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_WoS.pdf Bagum, Mst. Nasima and Konneh, Mohamed and Abdullah, Kasim Abdulrahman. . and Ali, Mohammad Yeakub (2018) Chip morphology as a performance predictor during high speed end milling of soda lime glass. In: International Conference on Advances in Manufacturing and Materials Engineering 2017, ICAMME 2017, 8 - 9 August 2017, International Islamic University Malaysia (IIUM), Gombak CampusKuala Lumpur. http://iopscience.iop.org/article/10.1088/1757-899X/290/1/012037 10.1088/1757-899X/290/1/012037
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
TS Manufactures
Bagum, Mst. Nasima
Konneh, Mohamed
Abdullah, Kasim Abdulrahman. .
Ali, Mohammad Yeakub
Chip morphology as a performance predictor during high speed end milling of soda lime glass
title Chip morphology as a performance predictor during high speed end milling of soda lime glass
title_full Chip morphology as a performance predictor during high speed end milling of soda lime glass
title_fullStr Chip morphology as a performance predictor during high speed end milling of soda lime glass
title_full_unstemmed Chip morphology as a performance predictor during high speed end milling of soda lime glass
title_short Chip morphology as a performance predictor during high speed end milling of soda lime glass
title_sort chip morphology as a performance predictor during high speed end milling of soda lime glass
topic T Technology (General)
TJ Mechanical engineering and machinery
TS Manufactures
url http://irep.iium.edu.my/64011/
http://irep.iium.edu.my/64011/
http://irep.iium.edu.my/64011/
http://irep.iium.edu.my/64011/1/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_conference%20article.pdf
http://irep.iium.edu.my/64011/2/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_scopus.pdf
http://irep.iium.edu.my/64011/13/64011_Chip%20morphology%20as%20a%20performance%20predictor%20during%20high_WoS.pdf