Machinability of soda lime glass in high speed end milling
Ductile regime machining can produce crack free surface on brittle material under certain controlled cutting conditions. Although end milling is a versatile process, it has not been frequently applied for machining soda lime glass. The brittle nature of the soda lime glass makes the machining diffi...
| Main Authors: | , , , |
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| Format: | Proceeding Paper |
| Language: | English English English |
| Published: |
IOP Publishing
2017
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| Online Access: | http://irep.iium.edu.my/62161/ http://irep.iium.edu.my/62161/1/Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling.pdf http://irep.iium.edu.my/62161/7/62161_Machinability%20of%20Soda%20Lime%20Glass%20in%20High%20Speed%20_scopus.pdf http://irep.iium.edu.my/62161/13/62161_Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling_WoS.pdf |
| _version_ | 1848785798978076672 |
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| author | Konneh, Mohamed Bagum, Mst. Nasima Mohamed Ariff, Tasnim Firdaus Yeakub Ali, Mohammad |
| author_facet | Konneh, Mohamed Bagum, Mst. Nasima Mohamed Ariff, Tasnim Firdaus Yeakub Ali, Mohammad |
| author_sort | Konneh, Mohamed |
| building | IIUM Repository |
| collection | Online Access |
| description | Ductile regime machining can produce crack free surface on brittle material under certain controlled cutting conditions. Although end milling is a versatile process, it has not been frequently applied for machining soda lime glass. The brittle nature of the soda lime glass
makes the machining difficult. Soda lime glass is a strain rate and temperature sensitive material. Therefore, high speed machining can be beneficiary to achieve ductile surface with low roughness. Hence, proper combination of cutting parameters needs to identify. In this paper, the effects of cutting parameters such as spindle speed, feed rate and depth cut on the surface roughness parameters Ra, Rq and Rt are investigated to assess machinability of soda lime glass during high-speed end milling. Regression models are generated and process
parameters are optimized using the Central Composite Design (CCD) of Response Surface Methodology (RSM). The uncoated tungsten carbide tool was used to conduct milling operation. Experimental verification of optimal condition, spindle speed 40,000 rpm, feed rate 10 mm/min and depth of cut 34 μm confirmed that ductile surface with Ra, Rq and Rt of 0.33μm, 0.49μm and 6.59 μm respectively possible to achieve. |
| first_indexed | 2025-11-14T16:58:52Z |
| format | Proceeding Paper |
| id | iium-62161 |
| institution | International Islamic University Malaysia |
| institution_category | Local University |
| language | English English English |
| last_indexed | 2025-11-14T16:58:52Z |
| publishDate | 2017 |
| publisher | IOP Publishing |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | iium-621612018-10-29T02:46:06Z http://irep.iium.edu.my/62161/ Machinability of soda lime glass in high speed end milling Konneh, Mohamed Bagum, Mst. Nasima Mohamed Ariff, Tasnim Firdaus Yeakub Ali, Mohammad T Technology (General) T175 Industrial research. Research and development Ductile regime machining can produce crack free surface on brittle material under certain controlled cutting conditions. Although end milling is a versatile process, it has not been frequently applied for machining soda lime glass. The brittle nature of the soda lime glass makes the machining difficult. Soda lime glass is a strain rate and temperature sensitive material. Therefore, high speed machining can be beneficiary to achieve ductile surface with low roughness. Hence, proper combination of cutting parameters needs to identify. In this paper, the effects of cutting parameters such as spindle speed, feed rate and depth cut on the surface roughness parameters Ra, Rq and Rt are investigated to assess machinability of soda lime glass during high-speed end milling. Regression models are generated and process parameters are optimized using the Central Composite Design (CCD) of Response Surface Methodology (RSM). The uncoated tungsten carbide tool was used to conduct milling operation. Experimental verification of optimal condition, spindle speed 40,000 rpm, feed rate 10 mm/min and depth of cut 34 μm confirmed that ductile surface with Ra, Rq and Rt of 0.33μm, 0.49μm and 6.59 μm respectively possible to achieve. IOP Publishing 2017 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/62161/1/Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling.pdf application/pdf en http://irep.iium.edu.my/62161/7/62161_Machinability%20of%20Soda%20Lime%20Glass%20in%20High%20Speed%20_scopus.pdf application/pdf en http://irep.iium.edu.my/62161/13/62161_Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling_WoS.pdf Konneh, Mohamed and Bagum, Mst. Nasima and Mohamed Ariff, Tasnim Firdaus and Yeakub Ali, Mohammad (2017) Machinability of soda lime glass in high speed end milling. In: International Conference on Advances in Manufacturing and Materials Engineering (ICAMME 2017), 8-9 August 2017, Kuala Lumpur, Malaysia. http://iopscience.iop.org/article/10.1088/1757-899X/290/1/012036 10.1088/1757-899X/290/1/012036 |
| spellingShingle | T Technology (General) T175 Industrial research. Research and development Konneh, Mohamed Bagum, Mst. Nasima Mohamed Ariff, Tasnim Firdaus Yeakub Ali, Mohammad Machinability of soda lime glass in high speed end milling |
| title | Machinability of soda lime glass in high speed end milling |
| title_full | Machinability of soda lime glass in high speed end milling |
| title_fullStr | Machinability of soda lime glass in high speed end milling |
| title_full_unstemmed | Machinability of soda lime glass in high speed end milling |
| title_short | Machinability of soda lime glass in high speed end milling |
| title_sort | machinability of soda lime glass in high speed end milling |
| topic | T Technology (General) T175 Industrial research. Research and development |
| url | http://irep.iium.edu.my/62161/ http://irep.iium.edu.my/62161/ http://irep.iium.edu.my/62161/ http://irep.iium.edu.my/62161/1/Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling.pdf http://irep.iium.edu.my/62161/7/62161_Machinability%20of%20Soda%20Lime%20Glass%20in%20High%20Speed%20_scopus.pdf http://irep.iium.edu.my/62161/13/62161_Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling_WoS.pdf |