Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method

One of the main challenges for any manufacturer is how to decrease the machining cost without affecting the final quality of the product. One of the new advanced machining processes in industry is the high speed hard end milling process that merges three advanced machining processes: high speed mill...

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Main Authors: Al Hazza, Muataz Hazza Faizi, Ibrahim, Nur Asmawiyah, Adesta, Erry Yulian Triblas, Khan, Ahsan Ali, Abdullah Sidek, 'Atiah
Format: Article
Language:English
English
Published: IOP Publishing 2017
Subjects:
Online Access:http://irep.iium.edu.my/56336/
http://irep.iium.edu.my/56336/1/5.pdf
http://irep.iium.edu.my/56336/7/Flank%20wear%20analysing%20of%20high%20speed%20end%20milling%20for%20hardened%20steel%20D2%20using%20Taguchi%20method.pdf
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author Al Hazza, Muataz Hazza Faizi
Ibrahim, Nur Asmawiyah
Adesta, Erry Yulian Triblas
Khan, Ahsan Ali
Abdullah Sidek, 'Atiah
author_facet Al Hazza, Muataz Hazza Faizi
Ibrahim, Nur Asmawiyah
Adesta, Erry Yulian Triblas
Khan, Ahsan Ali
Abdullah Sidek, 'Atiah
author_sort Al Hazza, Muataz Hazza Faizi
building IIUM Repository
collection Online Access
description One of the main challenges for any manufacturer is how to decrease the machining cost without affecting the final quality of the product. One of the new advanced machining processes in industry is the high speed hard end milling process that merges three advanced machining processes: high speed milling, hard milling and dry milling. However, one of the most important challenges in this process is to control the flank wear rate. Therefore a analyzing the flank wear rate during machining should be investigated in order to determine the best cutting levels that will not affect the final quality of the product. In this research Taguchi method has been used to investigate the effect of cutting speed, feed rate and depth of cut and determine the best level s to minimize the flank wear rate up to total length of 0.3mm based on the ISO standard to maintain the finishing requirements.
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institution International Islamic University Malaysia
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language English
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publishDate 2017
publisher IOP Publishing
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repository_type Digital Repository
spelling iium-563362018-01-16T02:15:32Z http://irep.iium.edu.my/56336/ Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method Al Hazza, Muataz Hazza Faizi Ibrahim, Nur Asmawiyah Adesta, Erry Yulian Triblas Khan, Ahsan Ali Abdullah Sidek, 'Atiah TS200 Metal manufactures. Metalworking One of the main challenges for any manufacturer is how to decrease the machining cost without affecting the final quality of the product. One of the new advanced machining processes in industry is the high speed hard end milling process that merges three advanced machining processes: high speed milling, hard milling and dry milling. However, one of the most important challenges in this process is to control the flank wear rate. Therefore a analyzing the flank wear rate during machining should be investigated in order to determine the best cutting levels that will not affect the final quality of the product. In this research Taguchi method has been used to investigate the effect of cutting speed, feed rate and depth of cut and determine the best level s to minimize the flank wear rate up to total length of 0.3mm based on the ISO standard to maintain the finishing requirements. IOP Publishing 2017-04 Article PeerReviewed application/pdf en http://irep.iium.edu.my/56336/1/5.pdf application/pdf en http://irep.iium.edu.my/56336/7/Flank%20wear%20analysing%20of%20high%20speed%20end%20milling%20for%20hardened%20steel%20D2%20using%20Taguchi%20method.pdf Al Hazza, Muataz Hazza Faizi and Ibrahim, Nur Asmawiyah and Adesta, Erry Yulian Triblas and Khan, Ahsan Ali and Abdullah Sidek, 'Atiah (2017) Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method. IOP Conference Series: Materials Science and Engineering, 184. pp. 1-5. ISSN 1757-899X http://iopscience.iop.org/article/10.1088/1757-899X/184/1/012048/pdf 10.1088/1757-899X/184/1/012048
spellingShingle TS200 Metal manufactures. Metalworking
Al Hazza, Muataz Hazza Faizi
Ibrahim, Nur Asmawiyah
Adesta, Erry Yulian Triblas
Khan, Ahsan Ali
Abdullah Sidek, 'Atiah
Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method
title Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method
title_full Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method
title_fullStr Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method
title_full_unstemmed Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method
title_short Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi method
title_sort flank wear analysing of high speed end milling for hardened steel d2 using taguchi method
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/56336/
http://irep.iium.edu.my/56336/
http://irep.iium.edu.my/56336/
http://irep.iium.edu.my/56336/1/5.pdf
http://irep.iium.edu.my/56336/7/Flank%20wear%20analysing%20of%20high%20speed%20end%20milling%20for%20hardened%20steel%20D2%20using%20Taguchi%20method.pdf