Micro wire electro discharge grinding: optimization of material removal rate and surface roughness

This paper presents the analysis and modelling of material removal rate (MRR) and surface roughness (Ra) by micro wire electro discharge grinding (micro-WEDG) with control parameter of gap voltage, feed rate, and spindle speed. The data were analyzed and empirical models are developed. The optimized...

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Main Authors: Ali, Mohammad Yeakub, Abd. Rahman, Mohamed, Nordin, Rosmarina
Format: Proceeding Paper
Language:English
English
Published: Institute of Physics Publishing 2017
Subjects:
Online Access:http://irep.iium.edu.my/56335/
http://irep.iium.edu.my/56335/1/56335_Micro%20Wire%20Electro_complete.pdf
http://irep.iium.edu.my/56335/2/56335_Micro%20Wire%20Electro_SCOPUS.pdf
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author Ali, Mohammad Yeakub
Abd. Rahman, Mohamed
Nordin, Rosmarina
author_facet Ali, Mohammad Yeakub
Abd. Rahman, Mohamed
Nordin, Rosmarina
author_sort Ali, Mohammad Yeakub
building IIUM Repository
collection Online Access
description This paper presents the analysis and modelling of material removal rate (MRR) and surface roughness (Ra) by micro wire electro discharge grinding (micro-WEDG) with control parameter of gap voltage, feed rate, and spindle speed. The data were analyzed and empirical models are developed. The optimized values of MRR and Ra are 0.051 mm3/min and 0.25 μm respectively with 110 V gap voltage, 38 μm/s feed rate, and 1315 rpm spindle speed. The analysis showed that gap voltage has significant effect on material removal rate while spindle speed has significant effect on surface roughness.
first_indexed 2025-11-14T16:41:42Z
format Proceeding Paper
id iium-56335
institution International Islamic University Malaysia
institution_category Local University
language English
English
last_indexed 2025-11-14T16:41:42Z
publishDate 2017
publisher Institute of Physics Publishing
recordtype eprints
repository_type Digital Repository
spelling iium-563352017-06-16T07:47:46Z http://irep.iium.edu.my/56335/ Micro wire electro discharge grinding: optimization of material removal rate and surface roughness Ali, Mohammad Yeakub Abd. Rahman, Mohamed Nordin, Rosmarina TS200 Metal manufactures. Metalworking This paper presents the analysis and modelling of material removal rate (MRR) and surface roughness (Ra) by micro wire electro discharge grinding (micro-WEDG) with control parameter of gap voltage, feed rate, and spindle speed. The data were analyzed and empirical models are developed. The optimized values of MRR and Ra are 0.051 mm3/min and 0.25 μm respectively with 110 V gap voltage, 38 μm/s feed rate, and 1315 rpm spindle speed. The analysis showed that gap voltage has significant effect on material removal rate while spindle speed has significant effect on surface roughness. Institute of Physics Publishing 2017-04 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/56335/1/56335_Micro%20Wire%20Electro_complete.pdf application/pdf en http://irep.iium.edu.my/56335/2/56335_Micro%20Wire%20Electro_SCOPUS.pdf Ali, Mohammad Yeakub and Abd. Rahman, Mohamed and Nordin, Rosmarina (2017) Micro wire electro discharge grinding: optimization of material removal rate and surface roughness. In: 3rd International Conference on Mechanical, Automotive and Aerospace Engineering, ICMAAE 2016, 25 – 27 July 2016, Kulliyyah of Engineering, IIUM, Kuala Lumpur. http://iopscience.iop.org/article/10.1088/1757-899X/184/1/012032 10.1088/1757-899X/184/1/012032
spellingShingle TS200 Metal manufactures. Metalworking
Ali, Mohammad Yeakub
Abd. Rahman, Mohamed
Nordin, Rosmarina
Micro wire electro discharge grinding: optimization of material removal rate and surface roughness
title Micro wire electro discharge grinding: optimization of material removal rate and surface roughness
title_full Micro wire electro discharge grinding: optimization of material removal rate and surface roughness
title_fullStr Micro wire electro discharge grinding: optimization of material removal rate and surface roughness
title_full_unstemmed Micro wire electro discharge grinding: optimization of material removal rate and surface roughness
title_short Micro wire electro discharge grinding: optimization of material removal rate and surface roughness
title_sort micro wire electro discharge grinding: optimization of material removal rate and surface roughness
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/56335/
http://irep.iium.edu.my/56335/
http://irep.iium.edu.my/56335/
http://irep.iium.edu.my/56335/1/56335_Micro%20Wire%20Electro_complete.pdf
http://irep.iium.edu.my/56335/2/56335_Micro%20Wire%20Electro_SCOPUS.pdf