Effect of addendum parameters to the formability of aluminum AL 6303

Procedure of die design is mostly based on iterative try and error to obtain final design with good stamping formability. The stamping formability of sheet metal part is possible to be improved by adding addendum features at die model. In this paper discusses the effect of drawbars toward the forma...

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Main Authors: , Afzeri, M. S., Shahdan, Hussain Shah, Qasim
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2011
Subjects:
Online Access:http://irep.iium.edu.my/5632/
http://irep.iium.edu.my/5632/1/ttp02.pdf
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author , Afzeri
M. S., Shahdan
Hussain Shah, Qasim
author_facet , Afzeri
M. S., Shahdan
Hussain Shah, Qasim
author_sort , Afzeri
building IIUM Repository
collection Online Access
description Procedure of die design is mostly based on iterative try and error to obtain final design with good stamping formability. The stamping formability of sheet metal part is possible to be improved by adding addendum features at die model. In this paper discusses the effect of drawbars toward the formability of stamping process of aluminum AL6063. Effect of addendum size is evaluated Finite Element Simulation to prevent wrinkling and tearing. Simulation model is constructed by designing a simple die, punch and binder using variety drawbar diameters. The model further evaluated using LS-Dyna software interfaced by forming tool of LS-Prepost. Formability of the model is evaluated through yield stress, major strain and minor strain data. From the result of evaluation obtained that without draw beat, major/minor strain is above FLD while the formability is improved by applying 5 mm draw bead diameter.
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institution International Islamic University Malaysia
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spelling iium-56322013-06-27T04:08:49Z http://irep.iium.edu.my/5632/ Effect of addendum parameters to the formability of aluminum AL 6303 , Afzeri M. S., Shahdan Hussain Shah, Qasim TS200 Metal manufactures. Metalworking Procedure of die design is mostly based on iterative try and error to obtain final design with good stamping formability. The stamping formability of sheet metal part is possible to be improved by adding addendum features at die model. In this paper discusses the effect of drawbars toward the formability of stamping process of aluminum AL6063. Effect of addendum size is evaluated Finite Element Simulation to prevent wrinkling and tearing. Simulation model is constructed by designing a simple die, punch and binder using variety drawbar diameters. The model further evaluated using LS-Dyna software interfaced by forming tool of LS-Prepost. Formability of the model is evaluated through yield stress, major strain and minor strain data. From the result of evaluation obtained that without draw beat, major/minor strain is above FLD while the formability is improved by applying 5 mm draw bead diameter. Trans Tech Publications, Switzerland 2011-06-30 Article PeerReviewed application/pdf en http://irep.iium.edu.my/5632/1/ttp02.pdf , Afzeri and M. S., Shahdan and Hussain Shah, Qasim (2011) Effect of addendum parameters to the formability of aluminum AL 6303. Advanced Materials Research, 264. pp. 206-211. ISSN 1022-6680 http://www.scientific.net/
spellingShingle TS200 Metal manufactures. Metalworking
, Afzeri
M. S., Shahdan
Hussain Shah, Qasim
Effect of addendum parameters to the formability of aluminum AL 6303
title Effect of addendum parameters to the formability of aluminum AL 6303
title_full Effect of addendum parameters to the formability of aluminum AL 6303
title_fullStr Effect of addendum parameters to the formability of aluminum AL 6303
title_full_unstemmed Effect of addendum parameters to the formability of aluminum AL 6303
title_short Effect of addendum parameters to the formability of aluminum AL 6303
title_sort effect of addendum parameters to the formability of aluminum al 6303
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/5632/
http://irep.iium.edu.my/5632/
http://irep.iium.edu.my/5632/1/ttp02.pdf