Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)

Metal Matrix Composite (MMC) has become one of the materials that is known to have high hardness and abrasive nature, due to the presence of silicon carbide (SiC) inside the composite. The characteristic nature of the MMC results in unpredictable cutting tool performance when it comes to a machining...

Full description

Bibliographic Details
Main Authors: Konneh, Mohamed, N. M. A., Rosli
Format: Proceeding Paper
Language:English
English
Published: 2015
Subjects:
Online Access:http://irep.iium.edu.my/46321/
http://irep.iium.edu.my/46321/1/P5C5-ICAMT_2015_Full_Paper_ID116.pdf
http://irep.iium.edu.my/46321/4/46321.pdf
_version_ 1848782948118036480
author Konneh, Mohamed
N. M. A., Rosli
author_facet Konneh, Mohamed
N. M. A., Rosli
author_sort Konneh, Mohamed
building IIUM Repository
collection Online Access
description Metal Matrix Composite (MMC) has become one of the materials that is known to have high hardness and abrasive nature, due to the presence of silicon carbide (SiC) inside the composite. The characteristic nature of the MMC results in unpredictable cutting tool performance when it comes to a machining process. In order to explore a better means of improving the cutting of this material, coated tools were used to mill a MMC laminate composite. Therefore, experiments were carried out to cut a MMC laminate plate of 50 mm x 50 mm x 2 mm using 4 mm-diameter carbide end mills coated titanium aluminum nitride (TiAlN), as it is believed that TiAlN is one of the coatings, that has unique properties such as lower friction, higher adhesion, higher resistance to wear and crack. Box Behnken design was used to plan the running of experiments. Three independent cutting parameters, spindle speed, feed rate and depth of cut with values ranging from 4500-7500 rpm, 100-250 mm/min and 0.25-0.75 mm respectively, were studied. Experimental results show that delamination of the machined MMC was influenced mostly by feed rate and the depth of cut.
first_indexed 2025-11-14T16:13:34Z
format Proceeding Paper
id iium-46321
institution International Islamic University Malaysia
institution_category Local University
language English
English
last_indexed 2025-11-14T16:13:34Z
publishDate 2015
recordtype eprints
repository_type Digital Repository
spelling iium-463212016-02-29T05:51:33Z http://irep.iium.edu.my/46321/ Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC) Konneh, Mohamed N. M. A., Rosli TJ1125 Machine shops and machine shop practice Metal Matrix Composite (MMC) has become one of the materials that is known to have high hardness and abrasive nature, due to the presence of silicon carbide (SiC) inside the composite. The characteristic nature of the MMC results in unpredictable cutting tool performance when it comes to a machining process. In order to explore a better means of improving the cutting of this material, coated tools were used to mill a MMC laminate composite. Therefore, experiments were carried out to cut a MMC laminate plate of 50 mm x 50 mm x 2 mm using 4 mm-diameter carbide end mills coated titanium aluminum nitride (TiAlN), as it is believed that TiAlN is one of the coatings, that has unique properties such as lower friction, higher adhesion, higher resistance to wear and crack. Box Behnken design was used to plan the running of experiments. Three independent cutting parameters, spindle speed, feed rate and depth of cut with values ranging from 4500-7500 rpm, 100-250 mm/min and 0.25-0.75 mm respectively, were studied. Experimental results show that delamination of the machined MMC was influenced mostly by feed rate and the depth of cut. 2015 Proceeding Paper NonPeerReviewed application/pdf en http://irep.iium.edu.my/46321/1/P5C5-ICAMT_2015_Full_Paper_ID116.pdf application/pdf en http://irep.iium.edu.my/46321/4/46321.pdf Konneh, Mohamed and N. M. A., Rosli (2015) Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC). In: 4th International Conference on Advanced Manufacturing Technology (ICAMT 2015) , 20th-22th Sept. 2015, Johor Bahru, Johor. (Unpublished) http://www.icamt.net/
spellingShingle TJ1125 Machine shops and machine shop practice
Konneh, Mohamed
N. M. A., Rosli
Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)
title Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)
title_full Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)
title_fullStr Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)
title_full_unstemmed Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)
title_short Experimental investigation of the effect of cutting tool coating on delamination during of milling Metal Matrix Composite (MMC)
title_sort experimental investigation of the effect of cutting tool coating on delamination during of milling metal matrix composite (mmc)
topic TJ1125 Machine shops and machine shop practice
url http://irep.iium.edu.my/46321/
http://irep.iium.edu.my/46321/
http://irep.iium.edu.my/46321/1/P5C5-ICAMT_2015_Full_Paper_ID116.pdf
http://irep.iium.edu.my/46321/4/46321.pdf