Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines

This study compares micron-scale features of double layer-microchannel heat sink (DLMC) fabrication.Massive theoretical researches investigated DL-MC and its advantages over single-layer. However, micro-machining of DL-MC is still immature area. Here, Two advanced machining technologies, namely: Mic...

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Main Authors: Ahmed, Mirghani Ishag, Seder, Islam M.F., Ahmed, Shugata
Format: Proceeding Paper
Language:English
English
English
Published: 2014
Subjects:
Online Access:http://irep.iium.edu.my/40000/
http://irep.iium.edu.my/40000/1/Feasibility_of_Micro-channel_presentation.pptx
http://irep.iium.edu.my/40000/2/Kuching_Conference.pdf
http://irep.iium.edu.my/40000/5/Feasibility_of_Micro_in_pdf.pdf
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author Ahmed, Mirghani Ishag
Seder, Islam M.F.
Ahmed, Shugata
author_facet Ahmed, Mirghani Ishag
Seder, Islam M.F.
Ahmed, Shugata
author_sort Ahmed, Mirghani Ishag
building IIUM Repository
collection Online Access
description This study compares micron-scale features of double layer-microchannel heat sink (DLMC) fabrication.Massive theoretical researches investigated DL-MC and its advantages over single-layer. However, micro-machining of DL-MC is still immature area. Here, Two advanced machining technologies, namely: Micro end-mill and wire-cut EDM are utilized to fabricate a DL-MC. Investigation on burr formation, surface roughness and shape configuration that influence heat transfer mechanism is done through a series of machining runs. Manipulating machine parameters such as: spindle speed, feed rate and tool dimension shown that low speed micro end-mill is capable of creating sufficient DL-MC quality. Also, scanning electron microscope (SEM) micrographs and roughness measurement reveal that wire-cutEDM is better in machining time and stability of surface roughness.
first_indexed 2025-11-14T15:56:37Z
format Proceeding Paper
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institution International Islamic University Malaysia
institution_category Local University
language English
English
English
last_indexed 2025-11-14T15:56:37Z
publishDate 2014
recordtype eprints
repository_type Digital Repository
spelling iium-400002018-06-11T04:40:20Z http://irep.iium.edu.my/40000/ Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines Ahmed, Mirghani Ishag Seder, Islam M.F. Ahmed, Shugata TJ163.26 Energy conservation This study compares micron-scale features of double layer-microchannel heat sink (DLMC) fabrication.Massive theoretical researches investigated DL-MC and its advantages over single-layer. However, micro-machining of DL-MC is still immature area. Here, Two advanced machining technologies, namely: Micro end-mill and wire-cut EDM are utilized to fabricate a DL-MC. Investigation on burr formation, surface roughness and shape configuration that influence heat transfer mechanism is done through a series of machining runs. Manipulating machine parameters such as: spindle speed, feed rate and tool dimension shown that low speed micro end-mill is capable of creating sufficient DL-MC quality. Also, scanning electron microscope (SEM) micrographs and roughness measurement reveal that wire-cutEDM is better in machining time and stability of surface roughness. 2014-10-24 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/40000/1/Feasibility_of_Micro-channel_presentation.pptx application/pdf en http://irep.iium.edu.my/40000/2/Kuching_Conference.pdf application/pdf en http://irep.iium.edu.my/40000/5/Feasibility_of_Micro_in_pdf.pdf Ahmed, Mirghani Ishag and Seder, Islam M.F. and Ahmed, Shugata (2014) Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines. In: International Conference on Materials, Mechatronics, Manufacturing & Mechanical Engineering, 24-25 Oct 2014, Kuching , Sarawak, Malaysia . (Unpublished)
spellingShingle TJ163.26 Energy conservation
Ahmed, Mirghani Ishag
Seder, Islam M.F.
Ahmed, Shugata
Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines
title Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines
title_full Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines
title_fullStr Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines
title_full_unstemmed Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines
title_short Feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut EDM machines
title_sort feasibility of double-layer microchannel fabrication at low speed micro end-mill and wire-cut edm machines
topic TJ163.26 Energy conservation
url http://irep.iium.edu.my/40000/
http://irep.iium.edu.my/40000/1/Feasibility_of_Micro-channel_presentation.pptx
http://irep.iium.edu.my/40000/2/Kuching_Conference.pdf
http://irep.iium.edu.my/40000/5/Feasibility_of_Micro_in_pdf.pdf