The Effect of EDM with external magnetic field on surface roughness of stainless steel

During electro-discharge machining (EDM), debris particles are generated in the machining gap from the eroded materials. If they are not quickly removed, arcing would occur, and this reduces the machining efficiency. The introduction of external magnetic field (EMF) is a research innovation which tr...

Full description

Bibliographic Details
Main Authors: Khan, Ahsan Ali, Ndaliman, Mohammed Baba, Mohammad , Yeakub Ali, Al-Falahi, Muath D., Ibrahim, Haazin A., Mustapa, Mohad S.
Format: Proceeding Paper
Language:English
English
English
Published: 2013
Subjects:
Online Access:http://irep.iium.edu.my/35242/
http://irep.iium.edu.my/35242/1/programbookiec.pdf
http://irep.iium.edu.my/35242/2/Front_page.png
http://irep.iium.edu.my/35242/3/2013%2C_ICMAAE%2713%2C_Baba%2C_30012.pdf
_version_ 1848781026052014080
author Khan, Ahsan Ali
Ndaliman, Mohammed Baba
Mohammad , Yeakub Ali
Al-Falahi, Muath D.
Ibrahim, Haazin A.
Mustapa, Mohad S.
author_facet Khan, Ahsan Ali
Ndaliman, Mohammed Baba
Mohammad , Yeakub Ali
Al-Falahi, Muath D.
Ibrahim, Haazin A.
Mustapa, Mohad S.
author_sort Khan, Ahsan Ali
building IIUM Repository
collection Online Access
description During electro-discharge machining (EDM), debris particles are generated in the machining gap from the eroded materials. If they are not quickly removed, arcing would occur, and this reduces the machining efficiency. The introduction of external magnetic field (EMF) is a research innovation which tries to facilitate quick removal of this debris away from the machining gap. In this paper, the influence of EMF on the surface roughness of SUS 304 stainless steel is reported. The investigation was conducted under the current intensity range of 2.5 to 6.5A and duty factor of 40 to 56%. Results indicate that the introduction of magnetic field in EDM is effective within the current range of 2.5 to 4.5A. Under these currents, the EDM conducted with magnetic field at 50% duty factor produced lowest surface roughness of about 2.4μm. At higher currents, however, the magnetic field effect becomes minimal as rougher surfaces were obtained with it. The highest duty factor of 56% also produced the roughest surfaces in the two machining schemes under the highest peak current.
first_indexed 2025-11-14T15:43:01Z
format Proceeding Paper
id iium-35242
institution International Islamic University Malaysia
institution_category Local University
language English
English
English
last_indexed 2025-11-14T15:43:01Z
publishDate 2013
recordtype eprints
repository_type Digital Repository
spelling iium-352422014-02-06T02:41:59Z http://irep.iium.edu.my/35242/ The Effect of EDM with external magnetic field on surface roughness of stainless steel Khan, Ahsan Ali Ndaliman, Mohammed Baba Mohammad , Yeakub Ali Al-Falahi, Muath D. Ibrahim, Haazin A. Mustapa, Mohad S. TS200 Metal manufactures. Metalworking During electro-discharge machining (EDM), debris particles are generated in the machining gap from the eroded materials. If they are not quickly removed, arcing would occur, and this reduces the machining efficiency. The introduction of external magnetic field (EMF) is a research innovation which tries to facilitate quick removal of this debris away from the machining gap. In this paper, the influence of EMF on the surface roughness of SUS 304 stainless steel is reported. The investigation was conducted under the current intensity range of 2.5 to 6.5A and duty factor of 40 to 56%. Results indicate that the introduction of magnetic field in EDM is effective within the current range of 2.5 to 4.5A. Under these currents, the EDM conducted with magnetic field at 50% duty factor produced lowest surface roughness of about 2.4μm. At higher currents, however, the magnetic field effect becomes minimal as rougher surfaces were obtained with it. The highest duty factor of 56% also produced the roughest surfaces in the two machining schemes under the highest peak current. 2013-07-03 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/35242/1/programbookiec.pdf application/pdf en http://irep.iium.edu.my/35242/2/Front_page.png application/pdf en http://irep.iium.edu.my/35242/3/2013%2C_ICMAAE%2713%2C_Baba%2C_30012.pdf Khan, Ahsan Ali and Ndaliman, Mohammed Baba and Mohammad , Yeakub Ali and Al-Falahi, Muath D. and Ibrahim, Haazin A. and Mustapa, Mohad S. (2013) The Effect of EDM with external magnetic field on surface roughness of stainless steel. In: 2nd International Conference on Mechanical, Automotive and Aerospace Engineering (ICMAAE 2013), 2-4 July 2013, Kuala Lumpur, Malaysia.
spellingShingle TS200 Metal manufactures. Metalworking
Khan, Ahsan Ali
Ndaliman, Mohammed Baba
Mohammad , Yeakub Ali
Al-Falahi, Muath D.
Ibrahim, Haazin A.
Mustapa, Mohad S.
The Effect of EDM with external magnetic field on surface roughness of stainless steel
title The Effect of EDM with external magnetic field on surface roughness of stainless steel
title_full The Effect of EDM with external magnetic field on surface roughness of stainless steel
title_fullStr The Effect of EDM with external magnetic field on surface roughness of stainless steel
title_full_unstemmed The Effect of EDM with external magnetic field on surface roughness of stainless steel
title_short The Effect of EDM with external magnetic field on surface roughness of stainless steel
title_sort effect of edm with external magnetic field on surface roughness of stainless steel
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/35242/
http://irep.iium.edu.my/35242/1/programbookiec.pdf
http://irep.iium.edu.my/35242/2/Front_page.png
http://irep.iium.edu.my/35242/3/2013%2C_ICMAAE%2713%2C_Baba%2C_30012.pdf