Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti-6AI-4V using PCD inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, ax...
| Main Authors: | , , , |
|---|---|
| Format: | Proceeding Paper |
| Language: | English |
| Published: |
2008
|
| Subjects: | |
| Online Access: | http://irep.iium.edu.my/26890/ http://irep.iium.edu.my/26890/1/TL_PCD_%2327.pdf |
| _version_ | 1848779724979961856 |
|---|---|
| author | Ginta , Turnad L. Amin, A. K. M. Nurul Karim, A.N. Mustafizul Lajis, M. A. |
| author_facet | Ginta , Turnad L. Amin, A. K. M. Nurul Karim, A.N. Mustafizul Lajis, M. A. |
| author_sort | Ginta , Turnad L. |
| building | IIUM Repository |
| collection | Online Access |
| description | This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti-6AI-4V using PCD inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker's microscope. Further testing was stopped and an insert rejected when an
average flank wear greater than 0.30 mm was achieved.
Design-expert version 6.0.8 software was applied to
establish the first-order and the second-order models and
develop the contours. The adequacy of the predictive
model was verified using analysis of variance (ANOVA)
at 95% confidence level. |
| first_indexed | 2025-11-14T15:22:20Z |
| format | Proceeding Paper |
| id | iium-26890 |
| institution | International Islamic University Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-14T15:22:20Z |
| publishDate | 2008 |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | iium-268902012-11-21T21:23:10Z http://irep.iium.edu.my/26890/ Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts Ginta , Turnad L. Amin, A. K. M. Nurul Karim, A.N. Mustafizul Lajis, M. A. T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti-6AI-4V using PCD inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker's microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order models and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. 2008-08 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/26890/1/TL_PCD_%2327.pdf Ginta , Turnad L. and Amin, A. K. M. Nurul and Karim, A.N. Mustafizul and Lajis, M. A. (2008) Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts. In: International Joint Conference in Engineering (IJSE 2008), 4-5 August, 2008, Jakarta, Indonesia. |
| spellingShingle | T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity Ginta , Turnad L. Amin, A. K. M. Nurul Karim, A.N. Mustafizul Lajis, M. A. Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts |
| title | Tool Life Prediction by Response Surface
Methodology for End Milling Titanium Alloy
Ti-6Al-4V Using PCD Inserts |
| title_full | Tool Life Prediction by Response Surface
Methodology for End Milling Titanium Alloy
Ti-6Al-4V Using PCD Inserts |
| title_fullStr | Tool Life Prediction by Response Surface
Methodology for End Milling Titanium Alloy
Ti-6Al-4V Using PCD Inserts |
| title_full_unstemmed | Tool Life Prediction by Response Surface
Methodology for End Milling Titanium Alloy
Ti-6Al-4V Using PCD Inserts |
| title_short | Tool Life Prediction by Response Surface
Methodology for End Milling Titanium Alloy
Ti-6Al-4V Using PCD Inserts |
| title_sort | tool life prediction by response surface
methodology for end milling titanium alloy
ti-6al-4v using pcd inserts |
| topic | T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity |
| url | http://irep.iium.edu.my/26890/ http://irep.iium.edu.my/26890/1/TL_PCD_%2327.pdf |