Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as c...
| Main Authors: | , , , |
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| Format: | Proceeding Paper |
| Language: | English |
| Published: |
2007
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| Subjects: | |
| Online Access: | http://irep.iium.edu.my/26888/ http://irep.iium.edu.my/26888/1/ICME07-AM-11_%2325.pdf |
| _version_ | 1848779724398002176 |
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| author | Ginta, Turnad Lenggo Amin, A. K. M. Nurul Karim, A.N. Mustafizul Sutjipto, Agus G. |
| author_facet | Ginta, Turnad Lenggo Amin, A. K. M. Nurul Karim, A.N. Mustafizul Sutjipto, Agus G. |
| author_sort | Ginta, Turnad Lenggo |
| building | IIUM Repository |
| collection | Online Access |
| description | This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al–
4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was
employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. |
| first_indexed | 2025-11-14T15:22:19Z |
| format | Proceeding Paper |
| id | iium-26888 |
| institution | International Islamic University Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-14T15:22:19Z |
| publishDate | 2007 |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | iium-268882013-09-12T02:44:23Z http://irep.iium.edu.my/26888/ Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts Ginta, Turnad Lenggo Amin, A. K. M. Nurul Karim, A.N. Mustafizul Sutjipto, Agus G. T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. 2007-12 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/26888/1/ICME07-AM-11_%2325.pdf Ginta, Turnad Lenggo and Amin, A. K. M. Nurul and Karim, A.N. Mustafizul and Sutjipto, Agus G. (2007) Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts. In: International Conference on Mechanical Engineering (ICME07), 29-31 December 2007, Dhaka, Bangladesh. |
| spellingShingle | T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity Ginta, Turnad Lenggo Amin, A. K. M. Nurul Karim, A.N. Mustafizul Sutjipto, Agus G. Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| title | Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| title_full | Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| title_fullStr | Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| title_full_unstemmed | Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| title_short | Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| title_sort | tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts |
| topic | T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity |
| url | http://irep.iium.edu.my/26888/ http://irep.iium.edu.my/26888/1/ICME07-AM-11_%2325.pdf |