Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel

This paper presents a study on the development of an effective method to predict surface roughness for high speed end milling of AISI H13 tool steel using PCBN inserts. The response surface methodology (RSM) has been utilized for the postulation of a second order quadratic model in terms of cutt...

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Main Authors: Hafiz, A.M. Khalid, Amin, A. K. M. Nurul, Karim, A.N. Mustafizul, Lajis, Mohd Amri
Format: Proceeding Paper
Language:English
Published: IEEE 2007
Subjects:
Online Access:http://irep.iium.edu.my/26850/
http://irep.iium.edu.my/26850/1/Model_for_H13_%236.pdf
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author Hafiz, A.M. Khalid
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Lajis, Mohd Amri
author_facet Hafiz, A.M. Khalid
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Lajis, Mohd Amri
author_sort Hafiz, A.M. Khalid
building IIUM Repository
collection Online Access
description This paper presents a study on the development of an effective method to predict surface roughness for high speed end milling of AISI H13 tool steel using PCBN inserts. The response surface methodology (RSM) has been utilized for the postulation of a second order quadratic model in terms of cutting speed, axial depth of cut and feed. Sufficient numbers of experiments were run based on the Box-Wilson central composite design (CCD) concept of RSM in order to generate roughness data. The ANOVA technique has been used to verify the adequacy of the model at 95% confidence interval. From the model it was found that feed plays the most dominating role on surface finish followed by the cutting speed. However, axial depth of cut does not have significant effect on roughness value. The roughness tends to decrease with decreasing feed and increasing cutting speed.
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format Proceeding Paper
id iium-26850
institution International Islamic University Malaysia
institution_category Local University
language English
last_indexed 2025-11-14T15:22:10Z
publishDate 2007
publisher IEEE
recordtype eprints
repository_type Digital Repository
spelling iium-268502013-09-09T03:40:08Z http://irep.iium.edu.my/26850/ Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel Hafiz, A.M. Khalid Amin, A. K. M. Nurul Karim, A.N. Mustafizul Lajis, Mohd Amri T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity This paper presents a study on the development of an effective method to predict surface roughness for high speed end milling of AISI H13 tool steel using PCBN inserts. The response surface methodology (RSM) has been utilized for the postulation of a second order quadratic model in terms of cutting speed, axial depth of cut and feed. Sufficient numbers of experiments were run based on the Box-Wilson central composite design (CCD) concept of RSM in order to generate roughness data. The ANOVA technique has been used to verify the adequacy of the model at 95% confidence interval. From the model it was found that feed plays the most dominating role on surface finish followed by the cutting speed. However, axial depth of cut does not have significant effect on roughness value. The roughness tends to decrease with decreasing feed and increasing cutting speed. IEEE 2007 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/26850/1/Model_for_H13_%236.pdf Hafiz, A.M. Khalid and Amin, A. K. M. Nurul and Karim, A.N. Mustafizul and Lajis, Mohd Amri (2007) Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel. In: 2007 IEEE International Conference on Industrial Engineering and Engineering Management, 2 - 4 December 2007, Singapore. doi:10.1109/IEEM.2007.4419516
spellingShingle T55.4 Industrial engineering.Management engineering.
T58.7 Production capacity. Manufacturing capacity
Hafiz, A.M. Khalid
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Lajis, Mohd Amri
Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel
title Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel
title_full Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel
title_fullStr Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel
title_full_unstemmed Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel
title_short Development of surface roughness prediction model using response surface methodology in high speed end milling of AISI HI3 tool steel
title_sort development of surface roughness prediction model using response surface methodology in high speed end milling of aisi hi3 tool steel
topic T55.4 Industrial engineering.Management engineering.
T58.7 Production capacity. Manufacturing capacity
url http://irep.iium.edu.my/26850/
http://irep.iium.edu.my/26850/
http://irep.iium.edu.my/26850/1/Model_for_H13_%236.pdf