Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing

Glass materials play a vital role in advancement of science and technology. They have found wide spread application in the industry, in laboratory equipment and in micro-gas turbines. Due to their low fracture toughness they are very difficult to machine, moreover there are the chip depositions o...

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Main Authors: Mahmud, M. A., Amin, A. K. M. Nurul, Arif, Muammer Din
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2012
Subjects:
Online Access:http://irep.iium.edu.my/26325/
http://irep.iium.edu.my/26325/1/AMR.576.107.pdf
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author Mahmud, M. A.
Amin, A. K. M. Nurul
Arif, Muammer Din
author_facet Mahmud, M. A.
Amin, A. K. M. Nurul
Arif, Muammer Din
author_sort Mahmud, M. A.
building IIUM Repository
collection Online Access
description Glass materials play a vital role in advancement of science and technology. They have found wide spread application in the industry, in laboratory equipment and in micro-gas turbines. Due to their low fracture toughness they are very difficult to machine, moreover there are the chip depositions on the machined surface which affects surface finish under ductile mode cutting conditions. In this research, high speed end milling of soda lime glass is performed on CNC vertical milling machine to investigate the effects of machining parameters i.e. spindle speed, depth of cut, and feed rate on machined surface roughness. Design of experiments was performed following Central Composite Design (CCD) of Response Surface Methodology (RSM). Design Expert Software was used for generating the empirical mathematical model for average surface roughness. The model’s validity was tested to 95% confidence level by Analysis of Variance (ANOVA). Subsequent experimental results showed that the developed mathematical model could successfully describe the performance indicators, i.e. surface roughness, within the controlled limits of the factors that were considered.
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spelling iium-263252013-07-18T07:26:13Z http://irep.iium.edu.my/26325/ Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing Mahmud, M. A. Amin, A. K. M. Nurul Arif, Muammer Din TS200 Metal manufactures. Metalworking Glass materials play a vital role in advancement of science and technology. They have found wide spread application in the industry, in laboratory equipment and in micro-gas turbines. Due to their low fracture toughness they are very difficult to machine, moreover there are the chip depositions on the machined surface which affects surface finish under ductile mode cutting conditions. In this research, high speed end milling of soda lime glass is performed on CNC vertical milling machine to investigate the effects of machining parameters i.e. spindle speed, depth of cut, and feed rate on machined surface roughness. Design of experiments was performed following Central Composite Design (CCD) of Response Surface Methodology (RSM). Design Expert Software was used for generating the empirical mathematical model for average surface roughness. The model’s validity was tested to 95% confidence level by Analysis of Variance (ANOVA). Subsequent experimental results showed that the developed mathematical model could successfully describe the performance indicators, i.e. surface roughness, within the controlled limits of the factors that were considered. Trans Tech Publications, Switzerland 2012-10-08 Article PeerReviewed application/pdf en http://irep.iium.edu.my/26325/1/AMR.576.107.pdf Mahmud, M. A. and Amin, A. K. M. Nurul and Arif, Muammer Din (2012) Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing. Advanced Materials Research, 576. pp. 107-110. ISSN 1022-6680 http://www.scientific.net/AMR.576.107
spellingShingle TS200 Metal manufactures. Metalworking
Mahmud, M. A.
Amin, A. K. M. Nurul
Arif, Muammer Din
Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
title Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
title_full Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
title_fullStr Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
title_full_unstemmed Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
title_short Surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
title_sort surface roughness model for high speed end milling of soda lime glass using carbide coated tools with compressed air blowing
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/26325/
http://irep.iium.edu.my/26325/
http://irep.iium.edu.my/26325/1/AMR.576.107.pdf