Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric

Powder-mixed dielectric fluid is one of the innovations of electro-discharge machining (EDM) which seeks to improve the process outputs by addition of powders to the dielectric during machining. In the present study, the influence of TaC powder in kerosene dielectric fluid on EDM process outputs wa...

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Main Authors: Mohd. Zain, Zakaria, Ndaliman, Mohammed Baba, Khan, Ahsan Ali, Mohammad , Yeakub Ali
Format: Proceeding Paper
Language:English
Published: 2012
Subjects:
Online Access:http://irep.iium.edu.my/25876/
http://irep.iium.edu.my/25876/1/ICAMME_118_Paper.pdf
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author Mohd. Zain, Zakaria
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Mohammad , Yeakub Ali
author_facet Mohd. Zain, Zakaria
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Mohammad , Yeakub Ali
author_sort Mohd. Zain, Zakaria
building IIUM Repository
collection Online Access
description Powder-mixed dielectric fluid is one of the innovations of electro-discharge machining (EDM) which seeks to improve the process outputs by addition of powders to the dielectric during machining. In the present study, the influence of TaC powder in kerosene dielectric fluid on EDM process outputs was investigated. Experiments were conducted with the outputs as material removal rate (MRR), surface roughness (Ra) and micro-hardness. During the EDM, the discharge current was varied between 2.5 and 6.5 A, while powder concentration ranges between 5.0 and 15.0 g/l. Results indicate that the highest MRR of 0.38 g/min was obtained with TaC concentration of 15 g/l at the current of 6.5 A. TaC powder addition does not affect both the MRR and Ra at lower current. However, the level of micro-hardness attained was influenced by TaC powder concentration in dielectric fluid, the highest being 1,040 Hv with 5.0 g/l at the current of 2.5 A.
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format Proceeding Paper
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institution International Islamic University Malaysia
institution_category Local University
language English
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publishDate 2012
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spelling iium-258762012-10-19T03:23:07Z http://irep.iium.edu.my/25876/ Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric Mohd. Zain, Zakaria Ndaliman, Mohammed Baba Khan, Ahsan Ali Mohammad , Yeakub Ali TS200 Metal manufactures. Metalworking Powder-mixed dielectric fluid is one of the innovations of electro-discharge machining (EDM) which seeks to improve the process outputs by addition of powders to the dielectric during machining. In the present study, the influence of TaC powder in kerosene dielectric fluid on EDM process outputs was investigated. Experiments were conducted with the outputs as material removal rate (MRR), surface roughness (Ra) and micro-hardness. During the EDM, the discharge current was varied between 2.5 and 6.5 A, while powder concentration ranges between 5.0 and 15.0 g/l. Results indicate that the highest MRR of 0.38 g/min was obtained with TaC concentration of 15 g/l at the current of 6.5 A. TaC powder addition does not affect both the MRR and Ra at lower current. However, the level of micro-hardness attained was influenced by TaC powder concentration in dielectric fluid, the highest being 1,040 Hv with 5.0 g/l at the current of 2.5 A. 2012-07 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/25876/1/ICAMME_118_Paper.pdf Mohd. Zain, Zakaria and Ndaliman, Mohammed Baba and Khan, Ahsan Ali and Mohammad , Yeakub Ali (2012) Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric. In: International Conference on Advances in Manufacturing and Materials Engineering (ICAMME 2012), 3-5 July 2012, Kuala Lumpur, Malaysia. (Unpublished) http://www.iium.edu.my/icamme12/index.php/schedule-in-detail
spellingShingle TS200 Metal manufactures. Metalworking
Mohd. Zain, Zakaria
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Mohammad , Yeakub Ali
Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_full Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_fullStr Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_full_unstemmed Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_short Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_sort electro-discharge machining of sus 304 stainless steel with tac powder-mixed dielectric
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/25876/
http://irep.iium.edu.my/25876/
http://irep.iium.edu.my/25876/1/ICAMME_118_Paper.pdf