Determination of influential factors on edmed surface properties using plackett-burman design

In many investigations, large number of process, or design parameters that are initially thought to affect the outcomes or outputs may not really have statistical significant influence on them. Screening experiments are used to identify the key parameters (factors) that significantly affect these...

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Main Authors: Ndaliman, Mohammed Baba, Khan, Ahsan Ali, Mohammad , Yeakub Ali, Wahid, Zaharah
Format: Proceeding Paper
Language:English
Published: 2012
Subjects:
Online Access:http://irep.iium.edu.my/25873/
http://irep.iium.edu.my/25873/1/ICMAE%2712_ID_2057.pdf
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author Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Mohammad , Yeakub Ali
Wahid, Zaharah
author_facet Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Mohammad , Yeakub Ali
Wahid, Zaharah
author_sort Ndaliman, Mohammed Baba
building IIUM Repository
collection Online Access
description In many investigations, large number of process, or design parameters that are initially thought to affect the outcomes or outputs may not really have statistical significant influence on them. Screening experiments are used to identify the key parameters (factors) that significantly affect these outcomes. In this investigation, Plackett-Burman screening design was used to identify the factors that influence the surface properties of titanium alloy (Ti-6Al-4V) during electro-discharge machining (EDM) with Cu-TaC electrodes. These properties are the surface roughness and the surface micro-hardness. The experimental design has seven factors where each factor is set at two different levels. These factors include the TaC composition in the electrode and its compacting pressure. Others are urea concentration in the dielectric fluid, machining peak current, pulse duration, duty factor and the gap voltage. An 8-trial runs was used in conducting the investigation. The analysis of variance was used to analyze the results. The analysis has shown that all the factors except the urea concentration have statistical significant impact on the surface roughness of the EDMed material. On the other hand, the TaC composition and the gap voltage found to have no influence on the surface micro-hardness. The result would lead the way for further round of experimentation for in depth investigation of the factors and their interactions effects.
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format Proceeding Paper
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institution International Islamic University Malaysia
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spelling iium-258732012-12-04T06:35:03Z http://irep.iium.edu.my/25873/ Determination of influential factors on edmed surface properties using plackett-burman design Ndaliman, Mohammed Baba Khan, Ahsan Ali Mohammad , Yeakub Ali Wahid, Zaharah TS200 Metal manufactures. Metalworking In many investigations, large number of process, or design parameters that are initially thought to affect the outcomes or outputs may not really have statistical significant influence on them. Screening experiments are used to identify the key parameters (factors) that significantly affect these outcomes. In this investigation, Plackett-Burman screening design was used to identify the factors that influence the surface properties of titanium alloy (Ti-6Al-4V) during electro-discharge machining (EDM) with Cu-TaC electrodes. These properties are the surface roughness and the surface micro-hardness. The experimental design has seven factors where each factor is set at two different levels. These factors include the TaC composition in the electrode and its compacting pressure. Others are urea concentration in the dielectric fluid, machining peak current, pulse duration, duty factor and the gap voltage. An 8-trial runs was used in conducting the investigation. The analysis of variance was used to analyze the results. The analysis has shown that all the factors except the urea concentration have statistical significant impact on the surface roughness of the EDMed material. On the other hand, the TaC composition and the gap voltage found to have no influence on the surface micro-hardness. The result would lead the way for further round of experimentation for in depth investigation of the factors and their interactions effects. 2012-07 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/25873/1/ICMAE%2712_ID_2057.pdf Ndaliman, Mohammed Baba and Khan, Ahsan Ali and Mohammad , Yeakub Ali and Wahid, Zaharah (2012) Determination of influential factors on edmed surface properties using plackett-burman design. In: IIUM Engineering Congress 2012, 3-5 July 2012, Kuala Lumpur, Malaysia.
spellingShingle TS200 Metal manufactures. Metalworking
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Mohammad , Yeakub Ali
Wahid, Zaharah
Determination of influential factors on edmed surface properties using plackett-burman design
title Determination of influential factors on edmed surface properties using plackett-burman design
title_full Determination of influential factors on edmed surface properties using plackett-burman design
title_fullStr Determination of influential factors on edmed surface properties using plackett-burman design
title_full_unstemmed Determination of influential factors on edmed surface properties using plackett-burman design
title_short Determination of influential factors on edmed surface properties using plackett-burman design
title_sort determination of influential factors on edmed surface properties using plackett-burman design
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/25873/
http://irep.iium.edu.my/25873/1/ICMAE%2712_ID_2057.pdf