Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric

Powder-mixed dielectric fluid is one of the innovations of electro-discharge machining (EDM) which seeks to improve the process outputs by addition of powders to the dielectric during machining. In the present study, the influence of TaC powder in kerosene dielectric fluid on EDM process outputs wa...

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Main Authors: Mohd Zain, Zakaria, Mohammed , Baba Ndaliman, Khan, Ahsan Ali, Ali, Mohammad Yeakub
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2012
Subjects:
Online Access:http://irep.iium.edu.my/25670/
http://irep.iium.edu.my/25670/1/72-75.pdf
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author Mohd Zain, Zakaria
Mohammed , Baba Ndaliman
Khan, Ahsan Ali
Ali, Mohammad Yeakub
author_facet Mohd Zain, Zakaria
Mohammed , Baba Ndaliman
Khan, Ahsan Ali
Ali, Mohammad Yeakub
author_sort Mohd Zain, Zakaria
building IIUM Repository
collection Online Access
description Powder-mixed dielectric fluid is one of the innovations of electro-discharge machining (EDM) which seeks to improve the process outputs by addition of powders to the dielectric during machining. In the present study, the influence of TaC powder in kerosene dielectric fluid on EDM process outputs was investigated. Experiments were conducted with the outputs as material removal rate (MRR), surface roughness (Ra) and micro-hardness. During the EDM, the discharge current was varied between 2.5 and 6.5 A, while powder concentration ranges between 5.0 and 15.0 g/l. Results indicate that the highest MRR of 0.38 g/min was obtained with TaC concentration of 15 g/l at the current of 6.5 A. TaC powder addition does not affect both the MRR and Ra at lower current. However, the level of micro-hardness attained was influenced by TaC powder concentration in dielectric fluid, the highest being 1,040 Hv with 5.0 g/l at the current of 2.5 A.
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spelling iium-256702012-09-07T06:14:35Z http://irep.iium.edu.my/25670/ Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric Mohd Zain, Zakaria Mohammed , Baba Ndaliman Khan, Ahsan Ali Ali, Mohammad Yeakub TS200 Metal manufactures. Metalworking Powder-mixed dielectric fluid is one of the innovations of electro-discharge machining (EDM) which seeks to improve the process outputs by addition of powders to the dielectric during machining. In the present study, the influence of TaC powder in kerosene dielectric fluid on EDM process outputs was investigated. Experiments were conducted with the outputs as material removal rate (MRR), surface roughness (Ra) and micro-hardness. During the EDM, the discharge current was varied between 2.5 and 6.5 A, while powder concentration ranges between 5.0 and 15.0 g/l. Results indicate that the highest MRR of 0.38 g/min was obtained with TaC concentration of 15 g/l at the current of 6.5 A. TaC powder addition does not affect both the MRR and Ra at lower current. However, the level of micro-hardness attained was influenced by TaC powder concentration in dielectric fluid, the highest being 1,040 Hv with 5.0 g/l at the current of 2.5 A. Trans Tech Publications, Switzerland 2012 Article PeerReviewed application/pdf en http://irep.iium.edu.my/25670/1/72-75.pdf Mohd Zain, Zakaria and Mohammed , Baba Ndaliman and Khan, Ahsan Ali and Ali, Mohammad Yeakub (2012) Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric. Advanced Materials Research, 576. pp. 72-75. ISSN 1022-6680 http://www.ttp.net/1022-6680.html 10.4028/www.scientific.net/AMR.576.72
spellingShingle TS200 Metal manufactures. Metalworking
Mohd Zain, Zakaria
Mohammed , Baba Ndaliman
Khan, Ahsan Ali
Ali, Mohammad Yeakub
Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_full Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_fullStr Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_full_unstemmed Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_short Electro-discharge machining of SUS 304 stainless steel with TaC powder-mixed dielectric
title_sort electro-discharge machining of sus 304 stainless steel with tac powder-mixed dielectric
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/25670/
http://irep.iium.edu.my/25670/
http://irep.iium.edu.my/25670/
http://irep.iium.edu.my/25670/1/72-75.pdf