Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts

This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as...

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Main Authors: Turnad L., Ginta, A.K.M., Nurul Amin, H.C.D., Mohd. Radzi, Mohd. Amri, Lajis
Format: Article
Language:English
Published: EuroJournals Publishing, Inc. 2009
Subjects:
Online Access:http://irep.iium.edu.my/14437/
http://irep.iium.edu.my/14437/8/ToolLifePrediction14437.pdf
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author Turnad L., Ginta
A.K.M., Nurul Amin
H.C.D., Mohd. Radzi
Mohd. Amri, Lajis
author_facet Turnad L., Ginta
A.K.M., Nurul Amin
H.C.D., Mohd. Radzi
Mohd. Amri, Lajis
author_sort Turnad L., Ginta
building IIUM Repository
collection Online Access
description This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level.
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institution International Islamic University Malaysia
institution_category Local University
language English
last_indexed 2025-11-14T14:50:03Z
publishDate 2009
publisher EuroJournals Publishing, Inc.
recordtype eprints
repository_type Digital Repository
spelling iium-144372012-02-16T01:30:55Z http://irep.iium.edu.my/14437/ Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts Turnad L., Ginta A.K.M., Nurul Amin H.C.D., Mohd. Radzi Mohd. Amri, Lajis T Technology (General) TA Engineering (General). Civil engineering (General) This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. EuroJournals Publishing, Inc. 2009 Article PeerReviewed application/pdf en http://irep.iium.edu.my/14437/8/ToolLifePrediction14437.pdf Turnad L., Ginta and A.K.M., Nurul Amin and H.C.D., Mohd. Radzi and Mohd. Amri, Lajis (2009) Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts. European Journal of Scientific Research, 28 (4). pp. 533-541. ISSN 1450-216X, 1450-202X http://www.europeanjournalofscientificresearch.com/ http://www.eurojournals.com/ejsr%2028%204.htm
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
Turnad L., Ginta
A.K.M., Nurul Amin
H.C.D., Mohd. Radzi
Mohd. Amri, Lajis
Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts
title Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts
title_full Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts
title_fullStr Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts
title_full_unstemmed Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts
title_short Tool life prediction by response surface methodology in end milling titanium alloy Ti-6A1-4V using uncoated WC-Co inserts
title_sort tool life prediction by response surface methodology in end milling titanium alloy ti-6a1-4v using uncoated wc-co inserts
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
url http://irep.iium.edu.my/14437/
http://irep.iium.edu.my/14437/
http://irep.iium.edu.my/14437/
http://irep.iium.edu.my/14437/8/ToolLifePrediction14437.pdf